2008 YAMAHA GRIZZLY 660 steering

Adjusting the rear brake lever free play
and checking the brake pedal position ... 8-42
Axle boots ................................................ 8-44
Brake light switches ................................. 8-44
Checking and lubricating the cables ........ 8-45
Checking and lubricating
the front and rear brake levers ............... 8-45
Checking and
lubricating the brake pedal ..................... 8-46
Checking the wheel hub bearings ............ 8-47
Checking the stabilizer bushes ................ 8-47
Lubricating the rear knuckle pivots ........... 8-47
Lubricating the steering shaft ................... 8-48
Battery ...................................................... 8-48
Replacing a fuse ...................................... 8-50
Replacing a headlight bulb ....................... 8-51
Adjusting a headlight beam ...................... 8-53
Replacing the tail/brake light bulb ............ 8-53
Removing a wheel .................................... 8-54
Installing a wheel ...................................... 8-54
Troubleshooting ....................................... 8-56
Troubleshooting charts ............................. 8-57
CLEANING AND STORAGE .......................... 9-1
Cleaning ..................................................... 9-1
Storage ....................................................... 9-2SPECIFICATIONS .......................................10-1
CONSUMER INFORMATION.......................11-1
Identification numbers ...............................11-1
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6-7
6 ity or suitability. Choose a genuine Yamaha ac-
cessory, or one that is equivalent in design and
quality.

Accessories should be rigidly and securely
mounted. An accessory which can shift position
or come off while you are riding could affect your
ability to control the ATV.
Do not mount an accessory where it could inter-
fere with your ability to control the ATV. Exam-
ples include (but are not limited to) a heavy or
bulky object attached to the handlebars which
could make steering difficult, an accessory that
limits your ability to move around on the seat, or
one that limits your view.
Use extra caution when riding an ATV with ac-
cessories. The ATV may handle differently than
it does without accessories.EBU21040Loading
Cargo or a trailer can change the stability and han-
dling of an ATV.
You must use common sense and good judgment
when carrying cargo or towing a trailer. Keep the
following points in mind:
Never exceed the weight limits shown. An over-
loaded ATV can be unstable.

Do not exceed the maximum tongue weight.
You can measure tongue weight with a bath-
room scale. Put the tongue of the loaded trailer
on the scale with the tongue at hitch height. Ad-
just the load in the trailer, if necessary, to reduce
the weight on the hitch. If you are carrying cargo
and towing a trailer, include the tongue weight in
the maximum ATV load limit.MAXIMUM LOADING LIMIT
ATV loading limit (total weight of rider, cargo,
accessories, and tongue):
220.0 kg (485 lb)
Fron t c a rr ie r :
45.0 kg (99 lb)
Rear carrier:
85.0 kg (187 lb)
Storage compartment:
2.0 kg (4 lb)
Trailer hitch:
Pulling load (total weight of trailer and car-
go):
5390.00 N (1212 lbf) (550 kgf)
Tongue weight (ver tical weight on trailer
hitch point):
147.00 N (33 lbf) (15 kgf)
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7-19
7 to cross a sloping surface. Avoid slopes with slip-
pery surfaces or rough terrain that may upset your
balance.
As you travel across a slope, lean your body in the
uphill direction. It may be necessary to correct the
steering when riding on loose surfaces by pointing
the front wheels slightly uphill. When riding on
slopes, be sure not to make sharp turns either up
or down hill.
If your ATV does begin to tip over, gradually steer
in the downhill direction if there are no obstacles in
your path. As you regain proper balance, gradually
steer again in the direction you wish to travel.
WARNING
EWB01631Never attempt to turn the ATV around on any
hill until you have mastered the turning tech-
nique as described in the Owner’s Manual on
level ground. Be very careful when turning on
any hill. Avoid crossing the side of a steep hill
if possible.
When crossing the side of a hill:
Always follow proper procedures as de-
scribed in the Owner’s Manual.
Avoid hills with excessively slippery or loose
surfaces.

Shift your weight to the uphill side of theATV.
CROSSING THROUGH SHALLOW WATER
The ATV can be used to cross slow moving, shal-
low water of up to a maximum of 35 cm (14 in) in
depth. Before entering the water, choose your path
carefully. Enter where there is no sharp drop off,
and avoid rocks or other obstacles which may be
slippery or upset the ATV. Drive slowly and care-
fully.
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7-23
7 If the rear wheels of your ATV start to slide side-
ways, control can usually be regained (if there is
room to do so) by steering in the direction of the
slide. Applying the brakes or accelerating is not
recommended until you have corrected the slide.
With practice, over a period of time, skill at con-
trolled sliding can be developed. The terrain
should be chosen carefully before attempting such
maneuvers, since both stability and control are re-
duced. Bear in mind that sliding maneuvers should
always be avoided on extremely slippery surfaces
such as ice, since all control may be lost.
WARNING
EWB01661Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain.
On extremely slippery surfaces, such as ice,
go slowly and be very cautious in order to re-
duce the chance of skidding or sliding out ofcontrol.
WHAT TO DO IF...
This section is designed to be a reference guide
only. Be sure to read each section on riding tech-
niques completely.
WHAT TO DO...
If your ATV doesn’t turn when you want it to:
Bring the ATV to a stop and practice the turning
maneuvers again. Be sure you are putting your
weight on the footboard to the outside of the
turn. Position your weight over the front wheels
for better control. (See page 7-13.)
If your ATV begins to tip while turning:
Lean more into the turn to regain balance. If nec-
essary, gradually let off the throttle and/or steer
to the outside of the turn. (See page 7-13.)
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8-6
8
8*V- b e l tCheck for wear, cracks or other damage, and re-
place if necessary.√ √√√
9*Chassis fastenersMake sure that all nuts, bolts, and screws are
properly tightened.√√√√√
10*Shock absorber as-
sembliesCheck operation and correct if necessary.
Check for oil leakage and replace if necessary.√√√
11*Stabilizer bushesCheck for cracks or other damage, and replace if
necessary.√√√
12*Rear knuckle pivotsLubricate with lithium-soap-based grease.√√√
13*Steering shaftLubricate with lithium-soap-based grease.√√√
14*Steering systemCheck operation and repair or replace if damaged.
Check toe-in and adjust if necessary.√√√√√
15*Engine mountCheck for cracks or other damage, and replace if
necessary.√√√
16*Axle bootsCheck for cracks or other damage, and replace if
necessary.√√√√√
17 Engine oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√ √√√
18Engine oil filter car-
tridgeReplace.√√√
19 Differential gear oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320U23D60E0.book Page 6 Thursday, March 15, 2007 7:59 PM

8-48
8
EBU25100Lubricating the steering shaft The steering shaft must be lubricated at the inter-
vals specified in the periodic maintenance and lu-
brication chart.EBU25222Battery This model is equipped with a sealed-type (MF)
battery, which does not require any maintenance.
There is no need to check the electrolyte or to add
distilled water. Check and, if necessary, tighten the
battery lead connections.CAUTION:ECB00620Never attempt to remove the battery cell seals,as this would permanently damage the battery.
WARNING
EWB02160Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can
cause severe burns. Avoid contact with skin,
eyes or clothing. Always shield your eyes
when working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of ig-
nition away. Ventilate when charging or using
in an enclosed space.KEEP OUT OF REACH OF CHILDREN.
To charge the battery
Have a Yamaha dealer charge the battery as soon
as possible if it seems to have discharged. Keep in
mind that the battery tends to discharge more
quickly if the ATV is equipped with optional electri-
cal accessories. Recommended lubricant:
Lithium-soap-based grease
U23D60E0.book Page 48 Thursday, March 15, 2007 7:59 PM

IIdentification numbers .................................................. 11-1
Indicator lights and warning light .................................... 4-2
Instruments, lights and switches .................................... 5-7KKey identification number ............................................. 11-1LLabel locations ............................................................... 2-1
Light switch .................................................................... 4-6
Low-range indicator light ................................................ 4-3MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2
Multifunction display ....................................................... 4-4NNeutral indicator light ..................................................... 4-2OOn-Command differential gear lock switch .................... 4-9
On-Command four-wheel-drive switch ........................... 4-8
Override switch .............................................................. 4-7
Owner’s manual and tool kit ........................................... 8-1PPanels, removing and installing ..................................... 8-9
Park indicator light ......................................................... 4-3
Parking ........................................................................... 6-6
Parking on a slope ......................................................... 6-6
Part locations ................................................................. 3-1
Pre-operation check list ................................................. 5-1
RRear knuckle pivots, lubricating ................................... 8-47
Recoil starter ................................................................ 4-14
Reverse indicator light ................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 1-1
Seat ............................................................................. 4-18
Shock absorber assemblies,
adjusting the front and rear ........................................ 4-20
Spark arrester, cleaning ............................................... 8-34
Spark plug, checking ................................................... 8-16
Specifications ............................................................... 10-1
Speed limiter ................................................................ 4-12
Stabilizer bushes, checking ......................................... 8-47
Starter (choke) ............................................................. 4-17
Start switch .................................................................... 4-6
Steering shaft, lubricating ............................................ 8-48
Storage .......................................................................... 9-2
Storage compartment .................................................. 4-19TTail/brake light bulb, replacing ..................................... 8-53
Throttle cable free play, adjusting ................................ 8-37
Throttle lever ......................................................... 4-11, 5-5
Tire pressure, measuring ............................................... 5-6
Tires ............................................................................... 5-5
Tire wear limit ................................................................ 5-7
Troubleshooting ........................................................... 8-56
Troubleshooting charts ................................................ 8-57VValve clearance ........................................................... 8-38
V-belt case drain plug .................................................. 8-35
U23D60E0.book Page 2 Thursday, March 15, 2007 7:59 PM