Page 4 of 130

EBU17420
TABLE OF CONTENTS
SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights and warning light ................ 4-2
Speedometer .............................................. 4-3
Handlebar switches .................................... 4-4
Throttle lever .............................................. 4-6
Speed limiter .............................................. 4-7
Front brake lever ........................................ 4-8
Rear brake lever ......................................... 4-8
Brake pedal ................................................ 4-9
Parking brake ............................................. 4-9
Drive select lever ...................................... 4-10
Recoil starter ............................................ 4-10Fuel tank cap ............................................4-11
Fuel ...........................................................4-11
Fuel cock ..................................................4-13
Starter (choke) ..........................................4-14
Steering lock .............................................4-15
Seat ..........................................................4-15
Storage compartment ...............................4-16
Front carrier ..............................................4-17
Rear carrier ...............................................4-17
Adjusting the front shock absorber
assemblies ..............................................4-17
Adjusting the rear shock absorber
assembly .................................................4-19
Catalytic converter ....................................4-20
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ..............................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Differential gear oil (4WD model).................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-4
Tires ............................................................5-4
Page 6 of 130

Checking the front brake pads and
rear brake shoes .................................... 8-26
Checking the brake fluid level .................. 8-27
Changing the brake fluid .......................... 8-28
Checking the front brake lever free
play ......................................................... 8-29
Checking the rear brake lever and
brake pedal free play and the brake
pedal position ......................................... 8-29
Axle boots ................................................ 8-31
Brake light switches ................................. 8-31
Checking and lubricating the cables ........ 8-32
Checking and lubricating the front and
rear brake levers .................................... 8-32
Checking and lubricating the brake
pedal ...................................................... 8-33
Checking the wheel hub bearings ............ 8-34
Lubricating the steering shaft ................... 8-34
Battery ...................................................... 8-34
Replacing a fuse ...................................... 8-36
Headlight bulb .......................................... 8-37
Headlight beam ........................................ 8-37
Replacing the tail/brake light bulb ............ 8-37
Replacing a turn signal light bulb ............. 8-38
Auxiliary light bulb .................................... 8-38
Removing a wheel .................................... 8-38
Installing a wheel ...................................... 8-39Troubleshooting ........................................8-40
Troubleshooting chart ...............................8-41
CLEANING AND STORAGE ..........................9-1
Cleaning ......................................................9-1
Storage .......................................................9-2
SPECIFICATIONS .......................................10-1
CONSUMER INFORMATION.......................11-1
Identification numbers ...............................11-1
Page 9 of 130

1-3
1 roll backwards, follow the special procedure for
braking described in this manual. Dismount on
the uphill side or to a side if pointed straight up-
hill. Turn the ATV around and remount, following
the procedure described in this manual.
Always check for obstacles before operating in a
new area.Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow
proper procedures when operating over obsta-
cles as described in this manual.Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to re-
duce the chance of skidding or sliding out of con-
trol.Never operate an ATV in fast flowing water or in
water deeper than that recommended in this
manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.
Always be sure there are no obstacles or people
behind you when you operate in reverse. When
it is safe to proceed in reverse, go slowly.Always use the size and type of tires specified in
this manual.Always maintain proper tire pressure as de-
scribed in this manual.Never modify an ATV through improper installa-
tion or use of accessories.Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow in-
structions in this manual for carrying cargo or
pulling a trailer. Allow greater distance for brak-
ing.
WARNING
EWB00061Always turn off the engine when refueling.Do not refuel right after the engine has been
running and is still very hot.Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never re-
fuel while smoking, or in the vicinity of
sparks, open flames, or other sources of ig-
Page 14 of 130
3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Fuel cock
2. Throttle stop screw
3. Air filter case
4. Fuses
5. Battery
6. Tail/brake light
7. Recoil starter
8. Engine oil filler cap
9. Oil filter cartridge
10.V-belt cooling duct check hose
1. Rear shock absorber assembly spring preload adjusting
ring
2. Storage compartment and tool kit
3. Spark plug
4. Front shock absorber assembly spring preload adjusting
ring
5. Rear brake light switch
6. Brake pedal
7. V-belt case drain plug
Page 15 of 130
3-2
3
EBU17712Controls and instrumentsNOTE:The ATV you have purchased may differ slightlyfrom the figures shown in this manual.1. Rear brake lever
2. Left handlebar switches
3. Starter (choke)
4. Parking brake lock plate
5. Drive select lever
6. Speedometer
7. Main switch
8. Fuel tank cap
9. Right handlebar switch
10.On-Command four-wheel-drive switch (4WD model)
11.Throttle lever
12.Front brake lever
11
2
3
5 4
6
78
910
11
12
Page 23 of 130
4-8
4 3. Tighten the locknut.
WARNING
EWB00240Improper adjustment of the speed limiter and
throttle could cause throttle cable damage or
improper throttle operation. You could lose
control, have an accident or be injured. Do not
turn the adjusting screw out more than 12 mm
(0.47 in) or the throttle cable could be dam-
aged. Always make sure the throttle lever free
play is adjusted to 3.0–5.0 mm (0.12–0.20 in).(See page 8-25.)EBU18391Front brake lever The front brake lever is located on the right handle-
bar. To apply the front brake, pull the brake lever
toward the handlebar grip.
EBU18401Rear brake lever The rear brake lever is located on the left handle-
bar. To apply the rear brake, pull the brake lever to-
ward the handlebar grip.1. Front brake lever
Page 24 of 130
4-9
4
EBUM0030Brake pedal The brake pedal is located on the right side of the
ATV.
This model is equipped with a unified brake sys-
tem.
When pressing down on the brake pedal, the brak-
ing force is applied to the rear brake and a portion
of the front brakes. For full braking performance,
apply both the front brake lever and the brake ped-
al simultaneously.
EBU18460Parking brake Use the parking brake before starting the engine or
parking the ATV, especially on a slope. Apply the
rear brake lever and push down the lock plate to
apply the parking brake. Squeeze the rear brake
lever to release the parking brake.
1. Rear brake lever
1. Brake pedal
Page 25 of 130
4-10
4
WARNING
EWB00220Always set the parking brake before starting
the engine. The ATV could start moving un-
expectedly if the parking brake is not ap-
plied. This could cause loss of control or a
collision.Always be sure you have released the park-
ing brake before you begin to ride. The brake
could overheat if you ride the ATV without re-
leasing the parking brake. You could lose
braking performance which could cause an
accident. You could also wear out the brakesprematurely.
EBU18581Drive select lever The drive select lever is used to shift your ATV into
the forward, neutral and reverse positions. See the
“Operating the drive select lever and driving in re-
verse” section on page 6-3 for the drive select lever
operation.EBU18670Recoil starter Firmly grasp the handle and pull slightly until en-
gagement can be felt. Then pull forcefully, being
careful not to pull the rope all the way out.
1. Parking brake lock plate
1. Drive select lever