PERIODIC MAINTENANCE AND MINOR REPAIR
6-8
6
EAU19652
Checking the spark plugs The spark plugs are important engine
components, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
they should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plugs can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of each spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally),
and all spark plugs installed in the en-
gine should have the same color. If any
spark plug shows a distinctly different
color, the engine could be operating im-
properly. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode
erosion and excessive carbon or other
deposits, it should be replaced.Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
NOTE:If a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-fied torque as soon as possible.CAUTION:
ECA10840
Do not use any tools to remove or in-
stall the spark plug cap, otherwise
the ignition coil coupler may get
damaged. The spark plug cap may
be difficult to remove because the
rubber seal on the end of the cap fits
tightly. To remove the spark plug
cap, simply twist it back and forth
while pulling it out; to install it, twistit back and forth while pushing it in.
Specified spark plug:
NGK/CR9EK
1. Spark plug gapSpark plug gap:
0.6–0.7 mm (0.024–0.028 in)
Tightening torque:
Spark plug:
12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)
U2D1E2E0.book Page 8 Wednesday, August 22, 2007 3:36 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-9
6
EAU19904
Engine oil and oil filter car-
tridge The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.NOTE:
Make sure that the vehicle is positioned
straight up when checking the oil level.
A slight tilt to the side can result in afalse reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, and then check the oil level
through the check window located
at the bottom-right side of the
crankcase.
NOTE:The engine oil should be between theminimum and maximum level marks.
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To change the engine oil (with or
without oil filter cartridge replace-
ment)
1. Place the vehicle on a level sur-
face.2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Place an oil pan under the engine
to collect the used oil.
4. Remove the engine oil filler cap
and drain bolt to drain the oil from
the crankcase.
NOTE:Skip steps 5–7 if the oil filter cartridge isnot being replaced.
5. Remove the oil filter cartridge with
an oil filter wrench.
1. Engine oil filler cap
2. Engine oil level check window
3. Maximum level mark
4. Minimum level mark
1. Engine oil drain bolt
U2D1E2E0.book Page 9 Wednesday, August 22, 2007 3:36 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-11
6
NOTE:Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-tem have cooled down.CAUTION:
ECA11620
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Make sure that no foreign mate-rial enters the crankcase.10. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
NOTE:After the engine is started, the engine
oil level warning light should go off if theoil level is sufficient.CAUTION:
ECA10400
If the oil level warning light flickers
or remains on, immediately turn the
engine off and have a Yamaha dealercheck the vehicle.
11. Turn the engine off, and then
check the oil level and correct it if
necessary.
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU39084
To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.NOTE:
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to theside can result in a false reading.
2. Check the coolant level in the cool-
ant reservoir.
NOTE:The coolant should be between theminimum and maximum level marks.
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter cartridge replace-
ment:
2.90 L (3.07 US qt) (2.55 Imp.qt)
With oil filter cartridge replacement:
3.10 L (3.28 US qt) (2.73 Imp.qt)
U2D1E2E0.book Page 11 Wednesday, August 22, 2007 3:36 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-36
63. Remove the socket (together with
the bulb) by pulling it out.
4. Remove the defective bulb by pull-
ing it out.5. Insert a new bulb into the socket.
6. Install the socket (together with the
bulb) by pushing it in.
7. Install the auxiliary light coupler
bracket by installing the screws.
8. Install the headlight unit by install-
ing the bolts.
EAU24350
Supporting the motorcycle Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.
To service the front wheel
1. Stabilize the rear of the motorcycle
by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
1. Screw
2. Auxiliary light coupler bracket
1. Auxiliary light bulb socket
1. Auxiliary light bulb
U2D1E2E0.book Page 36 Wednesday, August 22, 2007 3:36 PM
INDEXAABS (for ABS models) .......................... 3-15
ABS warning light (for ABS models) ....... 3-7
Air filter element, replacing ................... 6-13
Anti-theft alarm (optional)...................... 3-12
Auxiliary light bulb, replacing ................ 6-35BBattery................................................... 6-29
Brake and clutch levers, checking and
lubricating ........................................... 6-26
Brake and shift pedals, checking and
lubricating ........................................... 6-26
Brake fluid, changing ............................ 6-23
Brake fluid level, checking .................... 6-21
Brake lever ............................................ 3-15
Brake pedal ........................................... 3-15CCables, checking and lubricating .......... 6-25
Care ........................................................ 7-1
Catalytic converters .............................. 3-18
Clutch lever ........................................... 3-14
Clutch lever free play, adjusting ............ 6-19
Coolant.................................................. 6-11
Coolant temperature warning light .......... 3-4DDimmer switch ...................................... 3-13
Drive chain, cleaning and lubricating .... 6-24
Drive chain slack ................................... 6-23EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-15
Engine oil and oil filter cartridge .............. 6-9
Engine stop switch ................................ 3-13
Engine trouble warning light.................... 3-7EXUP system ....................................... 3-25
FFront and rear brake pads, checking .... 6-21
Front fork, adjusting .............................. 3-20
Front fork, checking .............................. 6-27
Fuel....................................................... 3-17
Fuel consumption, tips for reducing........ 5-3
Fuel tank breather/overflow hose ......... 3-18
Fuel tank cap ........................................ 3-16
Fuses, replacing ................................... 6-30HHandlebar switches .............................. 3-13
Hazard switch ....................................... 3-14
Headlight bulb, replacing ...................... 6-33
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-13IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-26
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-7
Indicator and warning lights .................... 3-4KKey identification number ....................... 9-1LLicense plate light bulb, replacing ........ 6-35
Luggage strap holders .......................... 3-24MMain switch/steering lock........................ 3-2
Matte color, caution ................................ 7-1
Model label ............................................. 9-2
Multi-function meter unit ......................... 3-8NNeutral indicator light .............................. 3-4
OOil level warning light .............................. 3-4PPanel, removing and installing ................ 6-7
Parking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-13
Periodic maintenance and lubrication
chart ...................................................... 6-2
Pre-operation check list........................... 4-2RRear brake light switch, adjusting
(FZ1-N) ............................................... 6-20
Rear brake light switch (FZ1-NA) .......... 6-20SSafety information ................................... 1-1
Seats ..................................................... 3-18
Shifting .................................................... 5-2
Shift pedal ............................................. 3-14
Shock absorber assembly, adjusting .... 3-22
Sidestand .............................................. 3-25
Sidestand, checking and lubricating...... 6-27
Spark plugs, checking ............................. 6-8
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch............................................ 3-13
Steering, checking................................. 6-28
Storage.................................................... 7-3
Storage compartment (FZ1-N) .............. 3-20
Supporting the motorcycle .................... 6-36TTail/brake light bulb, replacing .............. 6-34
Throttle cable free play, checking ......... 6-16
U2D1E2E0.book Page 1 Wednesday, August 22, 2007 3:36 PM