2008 VOLVO S40 engine

Replacing bulbs
Vanity mirror lighting
1. Insert a screwdriver under the center of the lower edge of the mirror, turn it, and carefully pry up the lugs at the
edge.
2. Move the screwdriver under the edge on the left and right-hand sides (near the black rubber sections) and pry
carefully to release the lower edge of the mirror.
3. Pry carefully and lift out the entire mirror and the cover.
4. Remove the defective bulb and replace it with a new one.
5. To reinstall the mirror, begin by pressing the three lugs at the upper edge of the mirror back into place.
6. Press the three lower lugs back into place.
220 09 Maintenance and servicing
Fuses
Replacing fuses
There are relay/fuse boxes located in the engine compartment and the passenger compartment.
If an electrical component fails to function, this may be due to a blown fuse. The easiest way to see if a fuse is blown
is to remove it.
To do so:
1. Pull the fuse straight out. If a fuse is difficult to remove, special fuse removal tools are located on the inside of the
fuse box covers.
2. From the side, examine the curved metal wire in the fuse to see if it is intact.
3. If the wire is broken, insert a new fuse of the same color and amperage (written on the fuse).
If fuses burn out repeatedly, have the electrical system inspected by a trained and qualified Volvo service technician.
ProCarManuals.com

WARNING
Never use metal objects or fuses with higher amperage than those stated on the following pages. Doing so could
seriously damage or overload the vehicle's electrical system.
221 09 Maintenance and servicing
Fuses
Fuse box in the engine compartment
The fuse box in the engine compartment has positions for 36 fuses.
Fuses 1-18 are relays/circuit breakers and should only be removed or replaced by an authorized Volvo service
technician.
Fuses 19-36 may be changed at any time when necessary.
Several extra fuses and a fuse removal tool to assist in removing/replacing fuses can be found on the underside of the
fuse box cover in the engine compartment.
222 09 Maintenance and servicing
Fuses
Fuse box in the passenger compartment
ProCarManuals.com

The fuse box in the passenger compartment is located under the glove compartment.
To access the fuses:
1. Remove the upholstery covering the fuse box by first pressing in the center pins in the mounting clips approximately
0.5 in (1cm) with a small screwdriver and then pulling the pins out.
2. Turn both retaining screws (2) counterclockwise until they release.
3. Fold down the fuse box (3) half way. Pull it toward the seat until it stops. Fold it down completely. The fuse box can
be unhooked completely.
4. Replace the blown fuse.
5. Close the fuse box in reverse order.
6. Pull the center pins fully out of the mounting clips, secure the upholstery with the mounting clips and press the pins
into the mounting clips again. The mounting clips then expand, holding the upholstery in position.
223 09 Maintenance and servicing
Fuses
Fuses in the engine compartment
224 09 Maintenance and servicing
Fuses
ProCarManuals.com

2 0 0 8
VOLVO S40
246 11 Specifications
Label information 248
Dimensions and weights250
Engine oil253
Engine specifications255
Electrical system256
Volvo programs259
247 11 Specifications
248 11 Specifications
Label information
ProCarManuals.com

1FWD = Front Wheel Drive
2AWD = All Wheel Drive
3Models equipped with the B5244S7 engine (engine code 39, which is the 6th and 7th digits from the left in your vehicle's VIN number, see page
249 for the location of the VIN plate), may not be used to tow trailers or vehicles of any kind. This could cause damage to the vehicle's emission
control systems.
252 11 Specifications
Dimensions and weights
Specifications and capacities
NOTE
The transmission oil does not normally need to be changed during the service life of the vehicle. However, it may be
necessary to replace the oil if the vehicle is often driven in areas of sustained temperature extremes (hot or cold),
when towing a trailer over long distances, for prolonged driving in mountainous areas, or if the vehicle is often
driven short distances in temperatures under 40°F (5°C).
ProCarManuals.com

253 11 Specifications
Engine oil
Oil specifications
Engine oil must meet the minimum ILSAC specification GF-3, API SL, or ACEA A1/B1. Lower quality oils may not
offer the same fuel economy, engine performance, or engine protection.
Volume: 6.1 US qts (5.8 liters).
Volume between the MIN and Max marks on the dipstick: approximately 1.4 US qts (1.3 liters).
Volvo recommends Castrol.
Depending on your driving habits, premium or synthetic oils may provide superior fuel economy and engine
protection. Consult your Volvo retailer or a trained and qualified Volvo service technician for recommendations on
premium or synthetic oils.
Oil additives must not be used.
NOTE
Synthetic oil is not used when the oil is changed at the normal service intervals. This oil is only used at customer
request, at additional charge. Please consult a trained and qualified Volvo service technician.
Oil viscosity (stable ambient temperatures)
Operation in hot climates
When temperatures exceed 104° F (40° C) in your area, Volvo recommends, for the protection of your engine, that you
use a heavier weight oil, such as such as SAE 5W -40 or 0W -40. See the viscosity chart.
Operation in temperate climates
Incorrect viscosity oil can shorten engine life. Under normal use when temperatures do not exceed 104° F (40° C),
SAE 5W -30 will provide good fuel economy and engine protection. See the viscosity chart.
Extreme engine operation
Synthetic oils meeting SAE 0W -30 or 0W -40 and complying with oil quality requirements are recommended for
driving in areas of sustained temperature extremes (hot or cold), when towing a trailer over long distances, and for
prolonged driving in mountainous areas.
254 11 Specifications
ProCarManuals.com

Engine oil
American Petroleum Institute (API) symbol
The API Service Symbol "donut" is divided into three parts:
The upper section describes the oil's performance level.
The center identifies the oil's viscosity.
The lower section indicates whether the oil has demonstrated energy-conserving properties in a standard test in
comparison to a reference oil.
1See the information on page 254.
255 11 Specifications
Engine specifications
1The engine specifications for horsepower and torque listed in this table are based on the use of premium fuel.
Charge air cooler (Intercooler)
Turbocharged engines employ a turbo-compressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
ProCarManuals.com

engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo-compressor and inlet manifold.
Fuel system
The engine is equipped with a multiport fuel injection system.
256 11 Specifications
Electrical system
General information
12-volt system with voltage controlled generator. Single wire system in which the chassis and engine block are used as
conductors, grounded on the chassis.
Battery
1Models equipped with the High Performance audio system
2Models equipped with the Premium Sound audio system, the Volvo Navigation System and/or keyless drive
If the battery must be replaced, replace it with one with the same cold start capacity and reserve capacity as the
original (see the decal on the battery).
WARNING
PROPOSITION 65 WARNING!
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the state of
California to cause cancer and reproductive harm. Wash hands after handling.
257 11 Specifications
Electrical system
Bulbs used in the car
ProCarManuals.com