Page 181 of 239

Each time the car is refueled:
Check the engine oil level
Clean the windshield, windshield wipers, headlights, and taillights
Monthly:
Check cold tire pressure in all tires. Inspect the tires for wear.
Check that engine coolant and other fluid levels are between the indicated "min" and "max" markings.
Clean interior glass surfaces with a glass cleaner and soft paper towels.
Wipe driver information displays with a soft cloth.
Visually inspect battery terminals for corrosion. Corrosion may indicate a loose terminal connector, or a battery near
the end of its useful service life. Consult a trained and qualified Volvo service technician for additional information.
As needed:
Wash the car, including the undercarriage, to reduce wear that can be caused by a buildup of dirt, and corrosion that
can be caused by salt residues.
Clean leaves and twigs from air intake vents at the base of the windshield, and from other places where they may
collect.
NOTE
Complete service information for qualified technicians is available online for purchase or subscription at
www.volvotechinfo.com
.
202 09 Maintenance and servicing
Maintaining your car
Emission inspection readiness
What is an Onboard Diagnostic System (OBD II)?
OBD II is part of your vehicle's computerized engine management system. It stores diagnostic information about your
vehicle's emission controls. It can light the Check Engine light (MIL) if it detects an emission control "fault." A "fault"
is a component or system that is not performing within an expected range. A fault may be permanent or temporary.
OBD II will store a message about any fault.
How Do States Use OBD II for Emission Inspections?
Many states connect a computer directly to a vehicle's OBD II system. The inspector can then read "faults." In some
states, this type of inspection has replaced the tailpipe emission test.
How Can My Vehicle Fail OBD II Emission Inspection ?
Your vehicle can fail OBD II emission inspection for any of the following reasons.
If your Check Engine (MIL) light is lit, your vehicle may fail inspection.
If your vehicle's Check Engine light was lit, but went out without any action on your part, OBD II will still have a
recorded fault. Your vehicle may pass or fail, depending on the inspection practices in your area.
If you had recent service that required disconnecting the battery, OBD II diagnostic information may be incomplete
and "not ready" for inspection. A vehicle that is not ready may fail inspection.
How Can I Prepare for My Next OBD II Emission Inspection ?
ProCarManuals.com
Page 183 of 239
1. Cooling system expansion tank
2. Power steering fluid reservoir (concealed behind the headlight)
3. Dipstick - engine oil
4. Radiator
5. Cooling fan
6. Washer fluid reservoir
7. Engine oil filler cap
8. Brake/clutch fluid reservoir
9. Battery
10. Relay/fuse box
11. Air cleaner
WARNING
The cooling fan may start or continue to operate (for up to 6 minutes) after the engine has been switched off.
205 09 Maintenance and servicing
Engine oil
Changing engine oil and oil filter
See page 253
for oil specifications. Refer to the Warranty and Service Records Information booklet for information on
the oil change intervals.
Volvo recommends Castrol.
NOTE
Volvo does not recommend the use of oil additives.
ProCarManuals.com
Page 184 of 239

Synthetic oil is not used when the oil is changed at the normal maintenance intervals except at owner request and
at additional charge. Please consult a trained and qualified Volvo service technician.
Checking and adding oil
The oil level should be checked every time the vehicle is refueled. This is especially important during the period up to
the first scheduled maintenance service
The car should be parked on a level surface when the oil is checked.
If the engine is warm , wait for at least 10-15 minutes after the engine has been switched off before checking the oil.
Checking the oil
1. Pull out the dipstick and wipe it with a lint-free rag.
2. Reinsert the dipstick, pull it out, and check the oil level.
3. Add oil if necessary. If the level is close to the MIN mark, add approximately 1 US quart (1 liter) of oil.
4. Run the engine until it reaches normal operating temperature.
5. Switch off the engine and wait for at least 10-15 minutes and recheck the oil level. If necessary, add oil until the
level is near the MAX mark.
NOTE
Not checking the oil level regularly can result in serious engine damage if the oil level becomes too low.
Oil that is lower than the specified quality can damage the engine.
Always add oil of the same type and viscosity as already used.
Never fill oil above the MAX mark. This could cause an increase in oil consumption.
ProCarManuals.com
Page 185 of 239
206 09 Maintenance and servicing
Fluids
WARNING
Do not allow oil to spill onto or come into contact with hot exhaust pipe surfaces
NOTE
Volvo uses different systems to indicate a low oil level or pressure. Some models have an oil pressure sensor, in
which case a warning symbol (see page 54
) is used to indicate low oil pressure. Other models have an oil level
sensor, in which case the driver is alerted by the warning symbol in the center of the instrument panel and a text in
the information display. Some models use both systems. Contact an authorized Volvo retailer for more information.
Washer fluid
The washer fluid reservoir is located in the engine compartment and holds approximately 6.8 US qts (6.5 liters).
During cold weather, the reservoir should be filled with windshield washer solvent containing antifreeze.
Coolant
Normally, the coolant does not need to be changed. If the system must be drained, consult a trained and qualified
ProCarManuals.com
Page 186 of 239

Volvo service technician.
NOTE
Do not top off with water only. This reduces the rust-protective and antifreeze qualities of the coolant and has a
lower boiling point. It can also cause damage to the cooling system if it should freeze. Top off with Volvo Genuine
Coolant/Antifreeze only (a 50/50 mix of water and antifreeze).
207 09 Maintenance and servicing
Fluids
CAUTION
The cooling system must always be kept filled to the correct level, and the level must be between the MIN and
MAX marks. If it is not kept filled, there can be high local temperatures in the engine which could result in damage.
Different types of antifreeze/coolant may not be mixed. Check coolant regularly!
WARNING
Never remove the radiator cap while the engine is warm. Wait until the vehicle cools. If it is necessary to top off the
coolant when the engine is warm, unscrew the expansion tank cap slowly so that the overpressure dissipates.
Brake fluid
The brake fluid should always be between the MIN and MAX marks on the side of the reservoir. Check, without
removing the cap, that there is sufficient fluid in the reservoir.
Fluid type: DOT 4+ boiling point >536°F (280°C), P/N 9437433
Replace: The fluid should be replaced according to the intervals specified in the Warranty and Service Records
Information booklet. When driving under extremely hard conditions (mountain driving, etc), it may be necessary to
replace the fluid more often. Consult your Volvo retailer. Always entrust brake fluid changing to a trained and
qualified Volvo service technician.
Power steering fluid
The fluid level is checked at each service interval.
ProCarManuals.com
Page 191 of 239

4. Connect the positive cable.
5. Connect the ground cable.
6. Reinstall the cover over the battery.
NOTE
Used batteries should be properly disposed of at a recycling station or similar facility, or taken to your Volvo
retailer.
WARNING
Never expose the battery to open flame or electric spark.
Do not smoke near the battery.
Battery fluid contains sulfuric acid. Do not allow battery fluid to contact eyes, skin, fabrics or painted surfaces. If
contact occurs, flush the affected area immediately with water. Obtain medical help immediately if eyes are affected.
211 09 Maintenance and servicing
Replacing bulbs
Introduction
Before replacing bulbs in your vehicle, please keep the following points in mind:
NOTE
Never touch the glass of bulbs with your fingers. Grease and oils from your fingers vaporize in the heat and will
leave a deposit on the reflector, which will damage it.
The optional Bi -Xenon® headlight bulbs contain trace amounts of mercury. These bulbs should always be
disposed of by an authorized Volvo retailer.
Certain bulbs should only be replaced by a trained and qualified Volvo service technician:
- Courtesy (dome) lighting
- Reading lights
- Glove compartment lights
- Turn signals and courtesy lights in the side door mirrors
- High-mounted brake lights
- Bi -Xenon® headlights
- Brake lights
212 09 Maintenance and servicing
Replacing bulbs
Removing the headlight housing
ProCarManuals.com
Page 223 of 239
2 0 0 8
VOLVO S40
246 11 Specifications
Label information 248
Dimensions and weights250
Engine oil253
Engine specifications255
Electrical system256
Volvo programs259
247 11 Specifications
248 11 Specifications
Label information
ProCarManuals.com
Page 226 of 239
1FWD = Front Wheel Drive
2AWD = All Wheel Drive
3Models equipped with the B5244S7 engine (engine code 39, which is the 6th and 7th digits from the left in your vehicle's VIN number, see page
249 for the location of the VIN plate), may not be used to tow trailers or vehicles of any kind. This could cause damage to the vehicle's emission
control systems.
252 11 Specifications
Dimensions and weights
Specifications and capacities
NOTE
The transmission oil does not normally need to be changed during the service life of the vehicle. However, it may be
necessary to replace the oil if the vehicle is often driven in areas of sustained temperature extremes (hot or cold),
when towing a trailer over long distances, for prolonged driving in mountainous areas, or if the vehicle is often
driven short distances in temperatures under 40°F (5°C).
ProCarManuals.com