2008 SUZUKI SX4 lock

9-1INSPECTION AND MAINTENANCE
80J21-03E
60A187S
WARNING
You should take extreme care when
working on your vehicle to prevent
accidental injury. Here are a few pre-
cautions that you should be espe-
cially careful to observe:
 To prevent damage or unintended
inflation of the air bag system, be
sure the battery is disconnected
and the ignition switch has been in
the “LOCK” position for at least 90
seconds before performing any
electrical service work on your
SUZUKI. Do not touch air bag sys-
tem components or wires. The
wires are wrapped with yellow tape
or yellow tubing, and the couplers
are yellow for easy identification.
(Continued)
WARNING
(Continued)
 Do not leave the engine running in
garages or other confined areas.
 When the engine is running, keep
hands, clothing, tools and other
objects away from the moving fan
and drive belt.
 When it is necessary to do service
work with the engine running, make
sure that the parking brake is set
fully and the transaxle is in Neutral
(for manual transaxle vehicles) or
Park (for automatic transaxle vehi-
cles).
 Do not touch ignition wires or other
ignition system parts when starting
the engine or when the engine is
running, or you could receive an
electric shock.
 Be careful not to touch a hot
engine, exhaust manifold and
pipes, muffler, radiator and water
hoses.
 Do not allow smoking, sparks or
flames around gasoline or the bat-
tery. Flammable fumes are present.
 Do not get under your vehicle if it is
supported only with the portable
jack provided in your vehicle.
(Continued)
WARNING
(Continued)
 Be careful not to cause accidental
short circuits between the positive
and negative battery terminals.
 Keep used oil, engine coolant and
other fluids away from children and
pets. Dispose of used fluids prop-
erly; never pour them on the
ground, into sewers, etc.

9-5INSPECTION AND MAINTENANCE
80J21-03E
R: Replace or change
I : Inspect, clean, adjust, lubricate or replace as necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75
km (x 1000) 12.5 25 37.5 50 62.5 75 87.5 100 112.5 125
months 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75CHASSIS AND BODY
1. Clutch (for manual transaxle)
Pedal and fluid level
–
I
–
I
–
I
–
I
–
I
*2. Brake discs and pads (front, rear) I – I – I – I – I –
Brake drums and shoes
(rear)
I
–
I
–
I
–
I
–
I
–
*3. Brake hoses and pipes I – I – I – I – I –
4.Brake fluid level check, *replacement
–
I
–
I
–
I
–
R
–
I
5. Brake pedal stroke check, *adjustment – I – I – I – I – I
6.Parking brake lever and *cableLever movement check, *adjustment I – I – I – I – I –7.Tires (including tire rotation)
I
I
I
I
I
I
I
I
I
I
8. Wheel discs I I I I I I I I I I
*9.
Suspension system
I
I
I
I
I
I
I
I
I
I
*10. Propeller shafts (i-AWD)/Drive axle boots I I I I I I I I I I
*11.
Manual transaxle oilLevel check, *replacement I – – R – I – R – I
12.
Automatic transaxle (A/T)
Fluid level
–
I
–
I
–
I
–
I
–
I
*Fluid change Replace every 175000 km (105000 miles)-----4-speed A/T
*Fluid hose
–
–
–
–
–
I
–
–
–
–
*13. Transfer oil (i-AWD) I – – I – I – R – I
*14.
Rear differential oil (i-AWD)
R
–
–
I
–
I
–
I
–
I
15. Steering system
Steering wheel movement,
*linkage
I
I
I
I
I
I
I
I
I
I
16. Power steering (if equipped) I I I I I I I I I I
17.
All latches, hinges and locks
I
I
I
I
I
I
I
I
I
I
18. Air conditioner filter element (if equipped) – I – R – I – R – I
Maintenance Recommended under Severe Driving Condi-
tions: 1, 2, 3, 4, 5, 6, 9, 10

9-6
INSPECTION AND MAINTENANCE
80J21-03E
R: Replace or change
I : Inspect, clean, adjust, lubricate or replace as necessary
NOTE:
This table shows the service schedule up to 250000 km (150000 miles).
Beyond 250000 km (150000 miles), perform the same services at the same intervals shown in the chart.
Beyond 250000 km (150000 miles), the maintenance services enclosed with a rectangle are required.Interval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
km (x 1000) 137.5 150 162.5 175 187.5 200 212.5 225 237.5 250
months 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150CHASSIS AND BODY
1. Clutch (for manual transaxle)
Pedal and fluid level
–
I
–
I
–
I
–
I
–
I
*2. Brake discs and pads (front, rear) I – I – I – I – I –
Brake drums and shoes
(rear)
I
–
I
–
I
–
I
–
I
–
*3. Brake hoses and pipes I – I – I – I – I –
4.Brake fluid level check, *replacement
–
I
–
I
–
R
–
I
–
I
5. Brake pedal stroke check, *adjustment – I – I – I – I – I
6.Parking brake lever and *cableLever movement check, *adjustment I – I – I – I – I –7.Tires (including tire rotation)
I
I
I
I
I
I
I
I
I
I
8. Wheel discs I I I I I I I I I I
*9.
Suspension system
I
I
I
I
I
I
I
I
I
I
*10. Propeller shafts (i-AWD)/Drive axle boots I I I I I I I I I I
*11.
Manual transaxle oilLevel check, *replacement – R – I – R – I – R
12.
Automatic transaxle (A/T)
Fluid level
–
I
–
I
–
I
–
I
–
I
*Fluid change Replace every 175000 km (105000 miles)-----4-speed A/T
*Fluid hose
–
I
–
–
–
–
–
I
–
–
*13. Transfer oil (i-AWD) – I – I – R – I – I
*14.
Rear differential oil (i-AWD)
–
I
–
I
–
I
–
I
–
I
15. Steering system
Steering wheel movement,
*linkage
I
I
I
I
I
I
I
I
I
I
16. Power steering (if equipped) I I I I I I I I I I
17.
All latches, hinges and locks
I
I
I
I
I
I
I
I
I
I
18. Air conditioner filter element (if equipped) – R – I – R – I – R
Maintenance Recommended under Severe Driving Condi-
tions: 1, 2, 3, 4, 5, 6, 9, 10

9-9INSPECTION AND MAINTENANCE
80J21-03E
R: Replace or change
I : Inspect, clean, adjust, lubricate or replace as necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 3 6 9 12 15 18 21 24 27 30 33 36 39
km (x 1000) 5 101520253035404550556065
months 3 6 9 12 15 18 21 24 27 30 33 36 39CHASSIS AND BODY
1. Clutch (for manual transaxle)
Pedal and fluid level
–
–
–
–
I
–
–
–
–
I
–
–
–
*2. Brake discs and pads (front, rear) – I – I – – – I – – – I –
Brake drums and shoes
(rear)
–
I
–
I
–
–
–
I
–
–
–
I
–
*3. Brake hoses and pipes – I – I – – – I – – – I –
4.Brake fluid level check, *replacement
–
–
–
–
I
–
–
–
–
I
–
–
–
5.Brake pedal stroke check, *adjustment –––– I –––– I –––
6.Parking brake lever and *cableLever movement check, *adjustment – I –– I –––– I –––7.Tires (including tire rotation)
–
I
–
I
–
I
–
I
–
I
–
I
–
8. Wheel discs – I – I – I – I – I – I –
*9.
Wheel bearings
–
–
–
I
–
–
–
I
–
–
–
I
–
*10. Suspension system – I – I – I – I – I – I –
*11.
Propeller shafts (i-AWD)/Drive axle boots
–
I
–
I
–
I
–
I
–
I
–
I
–
*12. Manual transaxle oil
Level check, *replacement
–
–
–
–
R
–
–
–
–
R
–
–
–
13.Automatic transaxle (A/T) Fluid level –––– I –––– I –––
*Fluid change
Replace every 80000 km (48000 miles)-----4-speed A/T
*Fluid hose –––––––––––––
*14.
Transfer oil (i-AWD)
–
–
–
–
R
–
–
–
–
R
–
–
–
*15.Rear differential oil (i-AWD) ––––R––––R–––
16.
Steering systemSteering wheel movement, *linkage – I – I – I – I – I – I –
17.
Power steering (if equipped)
–
I
–
I
–
I
–
I
–
I
–
I
–
18. All latches, hinges and locks – I – I – I – I – I – I –
19.
Air conditioner filter element (if equipped)*
1
–
I
–
I
–
I
–
I
–
R
–
I
–
Engine Oil and Filter: 1, 2

9-10
INSPECTION AND MAINTENANCE
80J21-03E
R: Replace or change
I : Inspect, clean, adjust, lubricate or replace as necessary
NOTE:
This table shows the service schedule up to 125000 km (75000 miles).
Beyond 125000 km (75000 miles), perform the same services at the same intervals shown in the chart.
*1 Clean more frequently if the air flow from the air conditioner decreases.Interval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 42 45 48 51 54 57 60 63 66 69 72 75
km (x 1000) 70 75 80 85 90 95 100 105 110 115 120 125
months 42 45 48 51 54 57 60 63 66 69 72 75CHASSIS AND BODY
1. Clutch (for manual transaxle)
Pedal and fluid level
–
I
–
–
–
–
I
–
–
–
–
I
*2. Brake discs and pads (front, rear) – – I – – – I – – – I –
Brake drums and shoes
(rear)
–
–
I
–
–
–
I
–
–
–
I
–
*3. Brake hoses and pipes – – I – – – I – – – I –
4.Brake fluid level check, *replacement
–
I
–
–
–
–
R
–
–
–
–
I
5.Brake pedal stroke check, *adjustment – I –––– I –––– I
6.Parking brake lever and *cableLever movement check, *adjustment – I –––– I –––– I7.Tires (including tire rotation)
I
–
I
–
I
–
I
–
I
–
I
–
8.Wheel discs I–I–I–I–I–I–
*9.
Wheel bearings
–
–
I
–
–
–
I
–
–
–
I
–
*10. Suspension system I – I – I – I – I – I –
*11.
Propeller shafts (i-AWD)/Drive axle boots
I
–
I
–
I
–
I
–
I
–
I
–
*12. Manual transaxle oil
Level check, *replacement
–
R
–
–
–
–
R
–
–
–
–
R
13.Automatic transaxle (A/T) Fluid level – I –––– I –––– I
*Fluid change
Replace every 80000 km (48000 miles)-----4-speed A/T
*Fluid hose – I ––––––––––
*14.
Transfer oil (i-AWD)
–
R
–
–
–
–
R
–
–
–
–
R
*15.Rear differential oil (i-AWD) –R––––R––––R
16.
Steering systemSteering wheel movement, *linkage I – I – I – I – I – I –
17.
Power steering (if equipped)
I
–
I
–
I
–
I
–
I
–
I
–
18. All latches, hinges and locks I – I – I – I – I – I –
19.
Air conditioner filter element (if equipped)*
1
I
–
I
–
I
–
R
–
I
–
I
–
Engine Oil and Filter: 1, 2
Gear Oil: 6, 10

9-13INSPECTION AND MAINTENANCE
80J21-03E
Replace the Oil Filter
60A198
1) Remove the engine under cover.
2) Using an oil filter wrench, turn the oil fil-
ter counterclockwise and remove it.
3) Using a clean rag, wipe off the mount-
ing surface on the engine where the
new filter will be seated.
4) Smear a little engine oil around the rub-
ber gasket of the new oil filter.
5) Screw on the new filter by hand until the
filter gasket contacts the mounting sur-
face.
54G093
(1) Oil filter
(2) 3/4 turn
6) Tighten the filter 3/4 turn from the point
of contact with the mounting surface (or
to the specified torque) using an oil filter
wrench.
Refill with Oil and Check for Leaks1) Pour oil through the filler hole and
install the filler cap.
For the approximate capacity of the oil,
refer to the “Capacities” item in the
“SPECIFICATIONS” section.
2) Start the engine and look carefully for
leaks at the oil filter and drain plug. Run
the engine at various speeds for at least
5 minutes.
3) Stop the engine and wait about 5 min-
utes. Check the oil level again and add
oil if necessary. Check for leaks again.
CAUTION
To tighten the oil filter properly, it is
important to accurately identify the
position at which the filter gasket
first contacts the mounting surface.
Tightening torque specification
14 Nm (10.0 lb-ft, 1.4 kg-m)
CAUTION
To prevent oil leakage, make sure
that the oil filter is tight, but do not
overtighten it.
CAUTION
When replacing the oil filter, it is rec-
ommended that you use a genuine
SUZUKI replacement filter. If you use
an after-market filter, make sure it is
of equivalent quality and carefully fol-
low the manufacturer’s instructions
and precautions.
Automatic Transaxle Fluid: 10
Engine Coolant: 1, 2

9-23INSPECTION AND MAINTENANCE
80J21-03E
Parking Brake Lever
60A226
Check the parking brake for proper adjust-
ment by counting the number of clicks
made by the ratchet teeth as you slowly
pull up on the parking brake lever to the
point of full engagement. The parking
brake lever should stop between the speci-
fied ratchet teeth and the rear wheels
should be securely locked. If the parking
brake is not properly adjusted or the
brakes drag after the lever has been fully
released, have the parking brake inspected
and/or adjusted by your SUZUKI dealer.
Steering Wheel
80J005
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before
you feel slight resistance. The play should
be between the specified values. Check
that the steering wheel turns easily and
smoothly without rattling by turning it all the
way to the right and to the left while driving
very slowly in an open area. If the amount
of free play is outside the specification or
you find anything else to be wrong, an
inspection must be performed by your
SUZUKI dealer.
Power Steering (if equipped)
54G225
(1) UPPER
(2) LOWER
Check the steering box case, vane pump
and hose connections for leaks or damage.Power Steering FluidCheck the fluid level by looking at the res-
ervoir in the engine compartment when the
fluid is cold (about room temperature).
Check that the fluid level is between the
“UPPER” and “LOWER” lines. If the fluid
level is near the “LOWER” line, fill it up to
the “UPPER” line with an automatic tran-
saxle fluid equivalent to ATF DEXRON
®-II
(Esso JWS 2326) or DEXRON
®-III. Do not
overfill. Ratchet tooth specification “b”
4th – 9th
200 N (44 lbs, 20 kg)
“b”
Steering wheel play “c”
0 – 30 mm (0.0 – 1.2 in.)
“c”
EXAMPLE
Tires: 6

9-26
INSPECTION AND MAINTENANCE
80J21-03E
Tire Inflation PressureTire inflation pressure should be checked
when the tire is cold. “Cold tire inflation
pressure” is the pressure in a tire that has
been driven less than 1 mile (1.6 km) or
has been standing for three hours or more.
80JS025
The front and rear tire pressure specifica-
tions for your vehicle are shown below and
are listed on the Tire and Loading Informa-
tion Label, which is located on the driver’s
door lock pillar. The Tire and Loading Infor-
mation Label contains the following infor-
mation:
 Seating Capacity
 Maximum Allowed Combined Weight of
Occupants and Cargo
 Original Tire Size
 Recommended Cold Tire Inflation Pres-
sure of Original Tires
 Size of Compact Spare Tire Recommended Cold Tire Inflation Pres-
sure of Compact Spare Tire
NOTE:
The tire inflation pressure will change due
to changes in atmospheric pressure, tem-
perature or tire temperature when driving.
To reduce the chance that the low tire
pressure warning light will come on due to
normal changes in temperature and atmo-
spheric pressure, it is important to check
and adjust the tire pressures when the
tires are cold. Tires that appear to be at the
specified pressure when checked after
driving, when the tires are warm, could
have pressure below the specification
when the tires cool down. Also, tires that
are inflated to the specified pressure in a
warm garage may have pressure below the
specification when the vehicle is driven
outside in very cold temperature. If you
adjust the tire pressure in a garage that is
warmer than the outside temperature, you
should add 1 psi to the recommended cold
tire inflation pressure for every 10°F differ-ence between garage temperature and
outside temperature.
Measuring Air Pressure
Use the following steps to achieve proper
tire inflation:
1) Identify the recommended tire pressure
on the vehicle’s Tire and Loading Infor-
mation Label or in the owner’s manual.
2) Remove the valve cap from the tire
valve stem.
3) Using a reliable pressure gauge, mea-
sure the tire inflation pressure by press-
ing the tire gauge firmly onto the valve
to get a pressure measurement.
Remember that inflation pressures
should be checked when the tires are
“cold”, meaning before they have been
driven one mile or after sitting for three
hours or more allowing the tire to cool
to ambient air temperature.
4) If the air pressure is too high, slowly
release the air by pressing on the tire
valve stem with the edge of the tire
gauge until you reach the correct pres-
sure.
5) If the air pressure is too low, fill the tire
with air at a service station until it
reaches the recommended pressure.
6) Make sure all tires have the same air
pressure (unless the owner’s manual
indicates otherwise).
Recommended Cold Tire Inflation
Pressures
Fr on t T ir es230 kPa
33 psi
Rear Tires230 kPa
33 psi
Compact Spare Tire420 kPa
60 psi
Tires: 6