2008 SUZUKI SWIFT B1041

Downloaded from www.Manualslib.com manuals search engine Table of Contents 8- i
8
Section 8
CONTENTS
Restraint
Precautions ................................................. 8-1
Precautions............................................................. 8-1
Precautions on Restraint ....................................... 8-1
Seat Belts .......... ............................... ........ 8A-1
Precautions........................................................... 8A-1
Precautions on Service a nd Diagnosis of Seat
Belt .................................................................... 8A-1
General Description ............................................. 8A-1 Seat Belt Construction ........................................ 8A-1
Diagnostic Information and Procedures ............ 8A-2 Repair and Inspection Required after Accident ............................................................ 8A-2
Repair Instructions .............................................. 8A-3 Front Seat Belt Components ............................... 8A-3
Front Seat Belt Removal and Installation ............ 8A-4
Front Seat Belt Inspection ................................... 8A-4
Rear Seat Belt Components ............................... 8A-6
Rear Seat Belt Removal and Installation ............ 8A-7
Rear Seat Belt Inspection ................................... 8A-7
Specifications ....................................................... 8A-7
Tightening Torque Specifications ........................ 8A-7
Air Bag System ............... ......................... 8B-1
Precautions........................................................... 8B-1
Precautions on Service and Diagnosis of Air Bag System....................................................... 8B-1
Precautions on Handling and Storage of Air Bag System Components . ................................ 8B-2
Precautions on Disposal of Air Bag and Seat
Belt Pretensioner .............................................. 8B-5
General Description ............................................. 8B-5 Air Bag System Construction .............................. 8B-5
Air Bag System Input / Output Table .................. 8B-6
Schematic and Routing Diagram ........................ 8B-7 Air Bag System Wiring Circuit Diagram .............. 8B-7
Component Locatio n ........................................... 8B-9
Air Bag System Components, Wiring and Connectors Location ......................................... 8B-9
Diagnostic Information and Procedures .......... 8B-10 Air Bag Diagnostic System Check .................... 8B-10
Air Bag Diagnostic System Check Flow ............ 8B-10
DTC Table ......................................................... 8B-11
DTC Check ....................................................... 8B-12 DTC Clearance ................................................. 8B-12
Scan Tool Data ................................................. 8B-13
“AIR BAG” Warning Right Comes ON Steady .. 8B-13
“AIR BAG” Warning Right Does Not Come
ON ................................................................... 8B-15
“AIR BAG” Warning Right Flashes .................... 8B-16
DTC B1013: SDM fault...................................... 8B-17
DTC B1014: “AIR BAG” Warning Right Circuit Failure ............................................................. 8B-17
DTC B1016: Power Source Voltage High ......... 8B-18
DTC B1017: Power Source Voltage Low .......... 8B-20
DTC B1021: Front Air Bag Module Deployed ... 8B-22
DTC B1024 / B1025: Side-Air Bag (Driver / Passenger) Deployed...................................... 8B-22
DTC B1026: Pretensioner Activated ................. 8B-23
DTC B1027: Reusable Number Exceeded ....... 8B-24
DTC B1031: Driver Air Bag Initiator Circuit
Resistance High .............................................. 8B-24
DTC B1032: Driver Air Bag Initiator Circuit
Resistance Low ............................................... 8B-29
DTC B1033: Driver Air Bag Initiator Circuit
Short to Ground............................................... 8B-34
DTC B1034: Driver Air Bag Initiator Circuit
Short to Power Circuit .... ................................. 8B-39
DTC B1041: Passenger Air Bag Initiator Circuit Resistance High ................................... 8B-44
DTC B1042: Passenger Air Bag Initiator Circuit Resistance Low.................................... 8B-47
DTC B1043: Passenger Air Bag Initiator Circuit Short to Ground ................................... 8B-50
DTC B1044: Passenger Air Bag Initiator Circuit Short to Power Circ uit .......................... 8B-53
DTC B1051 / B1055: Driver / Passenger Pretensioner Initiator Circuit Resistance
High ................................................................. 8B-56
DTC B1052 / B1056: Driver / Passenger Pretensioner Initiator Circu it Resistance Low .. 8B-58
DTC B1053 / B1057: Driver / Passenger Pretensioner Initiator Circuit Short to Ground .. 8B-60
DTC B1054 / B1058: Driver / Passenger Pretensioner Initiator Circuit Short to Power
Circuit .............................................................. 8B-62
DTC B1061 / B1065: Driver / Passenger Side- Air Bag Initiator Circuit Resistance High ......... 8B-64

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-11
DTC TableS7RS0B8204003
SDM DTC4 1) Check DTC using SUZUKI scan tool referring to “DTC
Check”.
Is “NO CODES” displayed on SUZUKI scan tool? Air bag system is in
good condition.
An intermittent trouble
has occurred at some
place.
Check the connector
harness, etc. related to
the sensed DTC.
Refer to “Inspection of
Intermittent and Poor
Connections”.
Then clear DTC
(referring to “DTC
Clearance”.) and repeat
this flow.
5 Check DTC using SUZUKI scan tool, referring to “DTC Check”.
Is “NO CODES” displayed on SUZUKI scan tool? Substitute a known-
good SDM and recheck.
Check and repair
according to flow
corresponding to that
DTC.
Step Action Yes No
DTC
Diagnosis
—N orm al —
) B1013
SDM SDM fault Diagnose
trouble
according to
diagnostic flow
corresponding
to each code
No.
)
B1014 “AIR BAG”
warning right
circuit failure
) B1016 Power
source
voltage Too high
) B1017 Too low
) B1021
SDM Front air bag
module
exploded
) B1024 Driver side-air
bag module
exploded
) B1025 Passenger
side-air bag
module
exploded
) B1026 Pretensioner
activated
) B1027 Reusable
number
exceeded
) B1031
Driver air
bag circuit Resistance
high
) B1032 Resistance low
) B1033 Short to ground
) B1034 Short to power
circuit
)
B1041
Passenger
air bag
circuit Resistance
high
) B1042 Resistance low
) B1043 Short to ground
) B1044 Short to power
circuit
) B1051
Driver
pretensioner
circuit Resistance
high
) B1052 Resistance low
) B1053 Short to ground
) B1054 Short to power
circuit
) B1055
Passenger
pretensioner
circuit Resistance
high
) B1056 Resistance low
) B1057 Short to ground
) B1058 Short to power
circuit
) B1061
Driver side-
air bag Resistance
high
) B1062 Resistance low
) B1063 Short to ground
) B1064 Short to power
circuit
) B1065
Passenger
side-air bag Resistance
high
) B1066 Resistance low
) B1067 Short to ground
) B1068 Short to power
circuit
) B1071
Forward-
sensor
circuit Performance
problem
) B1072 Communicatio
n error
) B1073 Short to ground
) B1074 Short to power
circuit or open
DTC Diagnosis

Downloaded from www.Manualslib.com manuals search engine 8B-26 Air Bag System:
2 1) With ignition switch OFF, disconnect “L32” connector located near the glove box.
2) Check proper connection to floor harness connector at terminal “L32-1” and “L32-2”.
3) If OK, then connect special tools (B) and (D) to “L32” connector.
Special tool
(B): 09932–75010
(D): 09932–77320
4) Check SDM DTC.
NOTE
At this time, DTC B1041 ma y be output, but it is
not related to this check.

With ignition switch ON , is DTC B1031 indicated? Go to Step 3. High resistance or open
wire in “GRN/RED” or
“GRN” circuit in
instrument panel
harness.
Step Action Yes No
(B) (D)
"L32"BASE OF COLUMN
DRIVERPASSENGER
I4RS0A820015-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-31
2 1) With ignition switch OFF, disconnect “L32” connector located near the glove box.
2) Check proper connection to floor harness connector at terminal “L32-1” and “L32-2”.
3) If OK, then connect special tools (B) and (D) to “L32” connector.
Special tool
(B): 09932–75010
(D): 09932–77320
4) Check SDM DTC.
NOTE
At this time, DTC B1041 ma y be output, but it is
not related to this check.

With ignition switch ON , is DTC B1032 indicated? Go to Step 3. “GRN/RED” circuit
shorted to “GRN” circuit,
“GRN/RED” circuit or
“GRN” circuit shorted to
other circuit in
instrument panel
harness.
Step Action Yes No
(B)
(D)
"L32"BASE OF COLUMN
DRIVERPASSENGER
I4RS0A820015-01

Downloaded from www.Manualslib.com manuals search engine 8B-36 Air Bag System:
2 1) With ignition switch OFF, disconnect “L32” connector located near the glove box.
2) Check proper connection to floor harness connector at terminal “L32-1” and “L32-2”.
3) If OK, then connect special tools (B) and (D) to “L32” connector.
Special tool
(B): 09932–75010
(D): 09932–77320
4) Check SDM DTC.
NOTE
At this time, DTC B1041 ma y be output, but it is
not related to this check.

With ignition switch ON , is DTC B1033 indicated? Go to Step 3. “GRN/RED” circuit or
“GRN” circuit shorted to
ground in instrument
panel harness.
Step Action Yes No
(B) (D)
"L32"BASE OF COLUMN
DRIVERPASSENGER
I4RS0A820015-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-41
2 1) With ignition switch OFF, disconnect “L32” connector located near the glove box.
2) Check proper connection to floor harness connector at terminal “L32-1” and “L32-2”.
3) If OK, then connect special tools (B) and (D) to “L32” connector.
Special tool
(B): 09932–75010
(D): 09932–77320
4) Check SDM DTC.
NOTE
At this time, DTC B1041 ma y be output, but it is
not related to this check.

With ignition switch ON , is DTC B1034 indicated? Go to Step 3. “GRN/RED” circuit or
“GRN” circuit shorted to
power supply circuit in
instrument panel
harness.
Step Action Yes No
(B) (D)
"L32"BASE OF COLUMN
DRIVERPASSENGER
I4RS0A820015-01

Downloaded from www.Manualslib.com manuals search engine 8B-44 Air Bag System:
DTC B1041: Passenger Air Bag Initiator Circuit Resistance HighS7RS0B8204022
Wiring Diagram
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adaptor from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.

DTC Will Set when
The combined resistance of the passenger air bag (inflator) module, harness wiring and connector terminal contact is
above a specified value for specified time.
Flow Test Description
Step 1: Check if malfunction is in passenger air bag (inflator) module.
Step 2: Check passenger air bag (inflator) module initiator circuit. (in instrument panel harness)
Step 3: Check passenger air bag (inflator) module initiator circuit. (in floor harness)
1
2
3
GRN
RED
7
BLK
L29-27
L29-28 IG
E1
4
“L29”
“L04”
“G32”
“L29”
L29-5
P+
L29-6
P-YEL/RED
BLU/RED
YEL/RED
BLU/RED
56
“L32” “G04”
“G10”
[A]
I7RS0A820013-06
[A]: Shorting bar 3. “A/BAG” fuse
6. Passenger air bag (inflator) module
1. From main fuse 4. Junction block assembly 7. Ground for air bag system
2. Ignition switch 5. SDM

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-45
DTC TroubleshootingStep Action YesNo
1 1) With ignition switch OFF, disconnect passenger air bag (inflator) module connector.
2) Check proper connection to passenger air bag (inflator) module at terminals in “G10” connector.
3) If OK, then connect special tools (A), (B) and (D) to “G10” connector.
Special tool
(A): 09932–76010
(B): 09932–75010
(D): 09932–78310
4) Check SDM DTC.
With ignition switch ON , is DTC B1041 indicated? Go to Step 2.
Turn ignition switch
OFF. Replace
passenger air bag
(inflator) module
referring to “Passenger
Air Bag (Inflator) Module
Removal and
Installation”.
STEERING WHEEL(B)
(D)
(A)
"G10"
I4RS0A820021-01