2008 SUZUKI SWIFT tightening torque

Downloaded from www.Manualslib.com manuals search engine 8-ii Table of Contents
DTC B1062 / B1066: Driver / Passenger Side-Air Bag Initiator Circuit Resistance Low .......... 8B-67
DTC B1063 / B1067: Driver / Passenger Side- Air Bag Initiator Circuit S hort to Ground .......... 8B-70
DTC B1064 / B1068: Driver / Passenger Side- Air Bag Initiator Circu it Short to Power
Circuit .............................................................. 8B-73
DTC B1071: Forward-Sensor Performance Problem ........................................................... 8B-76
DTC B1072: Forward-Sensor Communication Error ................................................................ 8B-76
DTC B1073: Forward-Sensor Circuit Short to Ground ............................................................ 8B-76
DTC B1074: Forward-Sensor Circuit Short to Power Circuit or Open ..................................... 8B-78
DTC B1081 / B1091: Driver / Passenger Side- Sensor Performance Probl em ......................... 8B-80
DTC B1082 / B1092: Driver / Passenger Side- Sensor Communication Erro r .......................... 8B-80
DTC B1083 / B1093: Driver / Passenger Side- Sensor Circuit Short to Ground ....................... 8B-80
DTC B1084 / B1094: Driver / Passenger Side- Sensor Circuit Short to Power Circuit or
Open ............................................................... 8B-81
DTC B1085 / B1095: Wrong Side-Sensor (Driver Side / Passenger) ID ........................... 8B-83
DTC B1361 / B1365: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance
High ................................................................. 8B-84
DTC B1362 / B1366: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance
Low ................................................................. 8B-86
DTC B1363 / B1367: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to
Ground ............................................................ 8B-88
DTC B1364 / B1368: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to
Power Circuit ................................................... 8B-90
Contact Coil Cable and Its Circuit Check .......... 8B-93 Inspection of Intermittent and Poor
Connections .................................................... 8B-95
Repair and Inspection Required after Accident .......................................................... 8B-96
Repair Instructions ............ ................................8B-98
Disabling Air Bag System.................................. 8B-98
Enabling Air Bag System .................................. 8B-99
SDM Removal and Installation ........................ 8B-100
SDM Inspection ............................................... 8B-101
Driver Air Bag (Inflato r) Module Removal and
Installation ..................................................... 8B-101
Driver Air Bag (Inflator) Module Inspection ..... 8B-103
Passenger Air Bag (Inflator) Module Removal and Installation .............................................. 8B-103
Passenger Air Bag (I nflator) Module
Inspection ...................................................... 8B-105
Side-Air Bag (Inflator) Module Removal and
Installation ..................................................... 8B-105
Side-Air Bag (Inflator) Inspection .................... 8B-107
Side Curtain-Air Bag (Inflator) Module Removal and Installation ............................... 8B-107
Side Curtain-Air Bag (Inflator) Module Inspection ...................................................... 8B-109
Forward-Sensor Removal and Installation ...... 8B-109
Forward-Sensor In spection ............................. 8B-110
Side-Sensor Removal and Installation ............ 8B-110
Side-Sensor Inspection ................................... 8B-111
Passenger Air Bag (Inflator) Module Repair
Harness Installation....................................... 8B-112
Air Bag (Inflator) Module and Seat Belt Pretensioner Disposal ................................... 8B-113
Deployed Air Bag (Inflator) Module and Activated Seat Belt Pretensioner Disposal.... 8B-124
Specifications .................. .................................8B-125
Tightening Torque Specifications .................... 8B-125
Special Tools and Equipmen t .........................8B-125
Use of Special Tools ....................................... 8B-125
Recommended Service Material ..................... 8B-127
Special Tool .................................................... 8B-127

Downloaded from www.Manualslib.com manuals search engine 8A-7 Seat Belts:
Rear Seat Belt Removal and InstallationS7RS0B8106005
WARNING!
Be sure to read “Precautions on Service and
Diagnosis of Seat Belt” before starting to
work and observe every precaution during
work.

Removal1) Fold rear seats referring to “Folding Rear Seats” in Owners Manual.
2) Remove rear side sill scuff (1), quarter lower trim (2)
and quarter upper trim (3).
3) Remove rear seat belt referring to “Rear Seat Belt Components”. Installation
Reverse removal procedure for installation noting the
following.
• Seat belt anchor bolts should have an unified fine
thread (7/16-20 UNF). Under no circumstances
should any different sized or metric screw threads be
used.Rear Seat Belt InspectionS7RS0B8106006
WARNING!
Be sure to read “Precautions on Service and
Diagnosis of Seat Belt” before starting to
work and observe every precaution during
work.

• Check the rear seat belt in the same way as “Front Seat Belt Inspection”.
• As to seat belts with A-ELR, check them as follows. – With vehicle at stop, pull seat belt all the way out, let it retract a little and try to pull it. It should not be
pulled out, that is, it should be locked where
retracted.
– Let seat belt retract to its original state. Next, pull it
half way out, let it retrac t a little and try to pull it
again. It should be pulled out smoothly, that is it
should not be locked at this time.
Specifications
Tightening Torque SpecificationsS7RS0B8107001
NOTE
The specified tightening torque is also described in the following.
“Front Seat Belt Components”
“Rear Seat Belt Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
3
2
1
I4RS0A810004-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-101
Installation1) Check that none of the following faulty conditions exists.
• Bend, scratch, deformity in vehicle body where SDM is mounted.
• Foreign matter or rust on mating surface of vehicle body where SDM is mounted.
2) Install SDM (2) to vehicle.
CAUTION!
Ensure that arrow on the SDM is pointing
toward the front of the vehicle.

3) Tighten SDM bolts (1) to specified torque.
Tightening torque
SDM bolt (a): 9 N·m (0.9 kgf-m, 6.5 lb-ft)
4) Connect SDM connector (2) to SDM (3) securely.
5) Install center console box upper cover.
6) Enable air bag system referring to “Enabling Air Bag System”.
7) Connect negative cable at battery.
SDM InspectionS7RS0B8206004
WARNING!
During service procedures, be very careful
when handling a Sensing and Diagnostic
Module (SDM).
Be sure to read “Precautions on Service and
Diagnosis of Air Bag System” before starting
to work and observe every precaution during
work. Neglecting them ma y result in personal
injury or inactivation of the air bag system
when necessary.

CAUTION!
• Do not connect a tester whatever type it may be.
• Never repair or disassemble SDM.
• If SDM has been dropped, it should be replaced.

If any faulty condition is fo und in the following checks,
replace.
• Check SDM and SDM plate for dents, cracks or deformation.
• Check SDM connector for damage, cracks or lock mechanism.
• Check SDM terminal for bend, corrosion or rust.
Driver Air Bag (Inflator) Module Removal and
Installation
S7RS0B8206005
WARNING!
When handling an air bag (inflator) module,
be sure to read “Precautions on Handling
and Storage of Air Bag System Components”
and observe each instruction. Failure to
follow them could cause a damage to the air
bag (inflator) module or result in personal
injury.

Removal 1) Disconnect negative cable at battery.
2) Disable air bag system. Re fer to “Disabling Air Bag
System”.
3) Loosen driver air bag (inflator) module mounting bolts (1) till it turns freely, pull them out and fix them
to bolt clamps.
A: Forward
2 3
A
1, (a)
I4RS0A820107-01
I3JA01820031-01

Downloaded from www.Manualslib.com manuals search engine 8B-102 Air Bag System:
4) Remove air bag (inflator) module from steering wheel.
5) Disconnect driver air bag (inflator) module connector (1) of driver air bag (inflator) module and horn
connector (2) as shown in figure.
a) Unlock lock button (3).
b) With lock button unlocked, disconnect connector.
WARNING!
Special care is necessary when handling and
storing a live (undeployed) air bag (inflator)
module. Observe “Precautions on Handling
and Storage of Air Bag System
Components”. Otherwise, personal injury
may result.

Installation
1) Connect horn connector (1) securely.
2) Connect driver air bag (inflator) module connector (2) to driver air bag (inflator) module (3) securely as
shown in figure.
a) Connect connector.
b) Lock connector with lock button.
3) Install driver air bag (inflator) module (1) to steering wheel (2), taking care so t hat no part of wire harness
is caught between them.
4) Make sure that clearance between module (1) and steering wheel (2) is uniform all the way.
5) Tighten driver air bag (inflator) module mounting bolt (left side) (3) to specified torque first and then driver
air bag (inflator) module mounting bolt (right side) (4)
to specified torque.
Tightening torque
Driver air bag (inflator) module mounting bolt
(a): 9 N·m (0.9 kgf-m, 6.5 lb-ft)
6) Enable air bag system. Refer to “Enabling Air Bag System”.
7) Connect negative cable at battery.
1
2
3 a)
b)
I4RS0A820057-01
1
2
3 a)
b)
I4RS0A820058-01
I5RH01820103-01

Downloaded from www.Manualslib.com manuals search engine 8B-104 Air Bag System:
5) Remove passenger air bag (inflator) module (1) from air bag hole cover (2).
WARNING!
• When carrying a live air bag (inflator) module, make sure the bag opening is
pointed away from you.
Never carry air bag (inflator) module by
wires or connector on the side of the
module. In case of an accidental
deployment, the bag will then deploy with
minimal chance of injury.
• As the live passenger air bag (inflator) module must be kept with its bag (trim
cover) facing up while being stored or left
standing, place it on the workbench with a
slit facing down or use the workbench vise
to hold it securely at its lower mounting
bracket. This is necessary so that a free
space is provided to allow the air bag to
expand in the unlikely event of accidental
deployment.
• Observe “Precautions on Handling and Storage of Air Bag System Components”
for handling and storing it.
Otherwise, personal injury may result.

Installation
1) Install passenger air bag (inflator) module to air bag hole cover (2).
CAUTION!
Confirm claw (1) of passenger air bag
(inflator) module hangs in air bag hole cover
(2).

2) Install passenger air bag (inflator) module with air bag hole cover (1) to instrument panel as shown.
3) Tighten passenger air bag (inflator) module attaching bolts (1) to sp ecified torque.
Tightening torque
Passenger air bag (inflator) module attaching
bolt (a): 23 N·m (2.3 kgf-m, 16.5 lb-ft)
1
2
I4RS0A820063-01
2 1I4RS0A820064-01
“A”
“A”“A”
1
I4RS0A820062-01
1,(a)I4RS0A820065-01

Downloaded from www.Manualslib.com manuals search engine 8B-106 Air Bag System:
4) Remove side-air bag (inflator) module from seat back.
5) Disconnect side-air bag (inflator) module connector (1) as shown in figure.
a) Unlock lock button (2).
b) With lock button unlocked, disconnect connector.
WARNING!
• When carrying a live air bag (inflator) module, make sure the bag opening is
pointed away from you.
Never carry air bag (inflator) module by
wires or connector on the side of the
module. In case of an accidental
deployment, the bag will then deploy with
minimal chance of injury.
• As the live side-air bag (inflator) module must be kept with its bag (trim cover)
facing up while being stored or left
standing. This is necessary so that a free
space is provided to allow the air bag to
expand in the unlikely event of accidental
deployment.
• Observe “Precautions on Handling and Storage of Air Bag System Components”
for handling and storing it.
Otherwise, personal injury may result.

CAUTION!
Do not damage the sleeve. Otherwise, the
side-air bag cannot be correctly installed to
seat back.

Installation
1) Confirm sleeve (1) is surely installed in side-air bag (inflator) module.
2) Tighten sleeve lock nut (2) to specified torque.
Tightening torque
Sleeve lock nut (a): 2.5 N·m (0.25 kgf-m, 2.0 lb-ft)
3) Install new clip to seat back.
4) Connect side-air bag (inflator) module connector (1) securely as shown in figure.
a) Connect connector.
b) Lock connector wi th lock button (2).
5) Insert claw (1) of side-air bag (inflator) module on installation hole (2).
6) Push side-air bag (inflator) module into clip (3) with
specified force.
Side-air bag (inflator) module installation force
Pushing force: 180 N
2
1
a)
b)
I4RS0A820068-01
12, (a)
I4RS0A820073-02
1
2 a)
b)
I4RS0A820070-01
1
2
3
I4RS0A820074-02

Downloaded from www.Manualslib.com manuals search engine 8B-108 Air Bag System:
4) Remove side curtain-air bag (inflator) module fixing bolts (1) and clips (2).
5) Remove side curtain-air bag (inflator) module.
WARNING!
• When carrying a live air bag (inflator) module, make sure the bag opening is
pointed away from you.
Never carry air bag (inflator) module by
wires or connector on the side of the
module. In case of an accidental
deployment, the bag will then deploy with
minimal chance of injury.
• As the live curtain air bag (inflator) module must be kept with it s bag facing up while
being stored or left standing. This is
necessary so that a free space is provided
to allow the air bag to expand in the
unlikely event of accidental deployment.
• Observe “Precautions on Handling and Storage of Air Bag System Components”
for handling and storing it.
Otherwise, personal injury may result.

Installation
WARNING!
Do not install side curtain-air bag (inflator)
module while twisted or bended. Otherwise,
side curtain-air bag (inflator) module may not
deploy and injury may result.

1) Install side curtain-air bag (inflator) module (1) with
clips and new bolts.
2) Tighten side curtain-air bag (inflator) module attaching bolts (1) to specified torque.
Tightening torque
Side curtain-air bag (inflator) module attaching
bolts (a): 11 N·m (1.1 kgf-m, 8.0 lb-ft)
3) Connect side curtain-air bag (inflator) module connector (1) securely as shown in figure.
a) Connect connector.
b) Lock connector wi th lock button (2).
4) Install head lining referring to “Head Lining Removal and Installation in Section 9H”.
5) Enable air bag system. Refer to “Enabling Air Bag System”.1 2
2
22
1
I4RS0A820076-01
1,(a) 1,(a)
I4RS0A820110-01
1
2
a)
b)
I4RS0A820055-01

Downloaded from www.Manualslib.com manuals search engine 8B-110 Air Bag System:
Installation
CAUTION!
Proper operation of forward-sensor requires
sensor be rigidly attached to vehicle
structure and that the arrow on sensor be
pointing toward the front of the vehicle.

1) Check that none of the following faulty conditions exists.
• Bend, deformity or rust of front panel.
• Foreign matter on mating surface of sensor.
2) Apply thread lock cement to mounting bolts thread. Install forward-sensor (1) on front panel and tighten
mounting bolt (2) to specified torque.
“A”: Thread lock cement 99000–32100 (Thread
Lock Cement 1305)
Tightening torque
Forward-sensor mounting bolt (a): 9 N·m (0.9
kgf-m, 6.5 lb-ft)
3) Connect forward-sensor connector by pushing connector till click is heard from it.
4) Connect negative cable at battery.
5) Enable air bag system referring to “Enabling Air Bag System”.
Forward-Sensor InspectionS7RS0B8206014
WARNING!
During service procedures, be very careful
when handling a sensor.
• Never strike or jar a sensor.
• A sensor and mounting bracket bolts must be carefully torqued to assure proper
operation. Under loose connection, it
could cause improper operation of the air
bag system.

CAUTION!
• Never disassemble forward-sensor.
• Sensor should be replaced when it was dropped from a height of 90 cm (3 ft) or
more.

• Check sensor for dents, cracks or deformation.
• Check sensor connector (sensor side and harness side) and sensor connector lock mechanism for
damage or crack.
• Check connector terminals for bend, corrosion or rust.
Side-Sensor Removal and InstallationS7RS0B8206015
WARNING!
During service procedures, be very careful
when handling a sensor.
• Never strike or jar a sensor.
• A sensor bolt must be carefully torqued to assure proper operation. Under loose
connection, it could cause improper
operation of the air bag system.

Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system. Re fer to “Disabling Air Bag
System”.
3) Remove center pillar lowe r trim and side sill scuff.
4) Turn up floor carpet at front seat side.
5) Remove side-sensor bolt (1), and side-sensor (2) from under body (3).
2,"A",(a)
1
I5RH01820120-01
1 23I4RS0A820080-01