2008 SUZUKI SWIFT Components

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-105
Automatic Transaxle Unit ComponentsS7RS0B5106030
I4RS0A510035-01
1. Drive plate4. Torque converter7. Transaxle and engine fastening nut
2. Drive plate bolt : Apply sealant 99000-31230 to thread. 5. Transaxle stiffener bolt
: Tightening torque
3. Drive plate to torque converter bolt 6. Transaxle and engine fastening bolt

Downloaded from www.Manualslib.com manuals search engine 5A-108 Automatic Transmission/Transaxle:
Automatic Transaxle Assembly ComponentsS7RS0B5106032
I6RS0C510016-04

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-121
74) Remove manual detent spring (1).75) Remove manual shift shaft oil seal (1).
Oil Pump Assembly ComponentsS7RS0B5106034
I2RH0B510146-01I2RH0B510147-01
I2RH0B510148-01
1. Oil seal
: Apply grease 99000-25030 to oil seal lip. 5. Oil pump drive gear : Apply automatic transaxle fluid.
2. O-ring 6. Stator shaft assembly : Tightening torque
3. Oil pump body 7. Oil pump subassembly bolts : Do not reuse.
4. Oil pump driven gear

Downloaded from www.Manualslib.com manuals search engine 5A-124 Automatic Transmission/Transaxle:
Direct Clutch Assembly ComponentsS7RS0B5106037
Direct Clutch Assembly Preliminary CheckS7RS0B5106038
Install direct clutch assembly (1) to oil pump assembly
(2) blow in air (400 – 800 kPa, 4 – 8 kg/cm2, 57 – 113
psi) through oil hole (3) of oil pump assembly with
special tool attached on uppe r surface of direct clutch
piston, and measure piston stroke of direct clutch.
If piston stroke exceeds sp ecified value, disassemble,
inspect and replace inner parts.
Special tool
(A): 09900–20607
(B): 09900–20701
Direct clutch piston stroke
0.4 – 0.7 mm (0.016 – 0.027 in.)
I2RH0B510160-01
1. Input shaft front thrust bearing 6. Outer O-ring 11. Direct clutch retaining plate
2. Input shaft seal ring 7. Direct clutch return spring subassembly 12. Plate snap ring
3. Input shaft subassembly 8. Shaft snap ring : Apply automatic transaxle fluid.
4. Inner O-ring 9. Direct clutch separator plate : Do not reuse.
5. Direct clutch piston 10. Direct clutch disc
I2RH0B510161-01

Downloaded from www.Manualslib.com manuals search engine 5A-128 Automatic Transmission/Transaxle:
Forward and Reverse Clutch Assembly ComponentsS7RS0B5106041
I3RM0B510061-01
1. Forward clutch balancer8. Intermediate shaft seal ring15. Forward clutch retaining plate
2. Forward clutch return spring subassembly 9. Reverse clutch plate snap ring 16. Forward clutch disc
3. Forward clutch piston 10. Reverse clutch retaining plate 17. Forward clutch separator plate
4. Forward clutch piston O-ring 11. Reverse clutch separator plate 18. Balancer snap ring
5. Forward clutch drum 12. Reverse clutch disc : Apply automatic transaxle fluid.
6. Forward clutch drum O-ring 13. Reverse clutch cushion plate : Do not reuse.
7. Intermediate shaft subassembly 14. Forward clutch plate snap ring

Downloaded from www.Manualslib.com manuals search engine 5A-134 Automatic Transmission/Transaxle:
2nd Brake Piston Assembly ComponentsS7RS0B5106045
2nd Brake Piston Assembly Disassembly and
Reassembly
S7RS0B5106046
Disassembly1) Apply compressed air (400 – 800 kPa, 4 – 8 kg/cm
2,
57 – 113 psi) to oil hole (1) of 2nd brake cylinder (3)
to remove 2nd brake piston (2). 2) Remove inner O-ring (1) and outer O-ring (2).
I2RH0B510196-01
1. 2nd brake cylinder
3. Inner O-ring: Apply automatic transaxle fluid.
2. 2nd brake piston 4. Outer O-ring: Do not reuse.
I2RH0B510197-01
I2RH0B510198-01

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-135
Reassembly
Reverse disassembly procedure for assembly, noting the
following points.
• Use new O-rings. Apply A/T fluid to the O-rings, before installation.
• Install 2nd brake piston (1) to which A/T fluid is applied to 2nd brake cylinder (2).
Do not damage O-ring wh en installing 2nd brake
piston.
Transaxle Rear Cover (O/D and 2nd Coast Brake Piston) Assembly ComponentsS7RS0B5106047
I2RH0B510199-01
I2RH0B510200-01
1. Snap ring 5. O/D and 2nd coast brake piston 9. Rear cover plug O-ring
2. O/D and 2nd coast brake return spring subassembly 6. R ear cover seal ring: Apply automatic transaxle fluid.
3. O/D and 2nd coast brake piston front O- ring7. Transaxle rear cover : Do not reuse.
4. O/D and 2nd coast brake piston rear O- ring8. Rear cover plug : Tightening torque

Downloaded from www.Manualslib.com manuals search engine 5A-138 Automatic Transmission/Transaxle:
Countershaft Assembly ComponentsS7RS0B5106050
Countershaft Assembly Disassembly and
Reassembly
S7RS0B5106051
Disassembly1) Remove countershaft LH bearing (1) and reduction driven gear (2) at once by using special tool and
hydraulic press.
Special tool
(A): 09925–98221 2) Remove countershaft RH bearing (1) by using
special tools.
Special tool
(A): 09913–61510
(B): 09926–58010
Reassembly 1) Install new countershaft RH bearing (1) by using special tool and hydraulic press.
Special tool
(A): 09913–84510
NOTE
Replace countershaft RH bearing together
with bearing cup as a set.

1. Countershaft RH bearing 5. Bearing cap
2. Countershaft 6. Countershaft bearing shim
3. Countershaft LH bearing : Apply automatic transaxle fluid.
4. Reduction driven gear : Do not reuse.
I2RH0B510209-01
I2RH0B510210-01
I2RH0B510211-01
I2RH0B510212-01