2008 SUZUKI GRAND VITARA air condition

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INSPECTION AND MAINTENANCE
Maintenance Schedule ....................................................... 7-2
Periodic Maintenance Schedule ........................................ 7-2
Maintenance Recommended under
Severe Driving
Conditions ........................................................................\
... 7-5
Drive Belt ........................................................................\
..... 7-7
Engine
Oil and Filter ........................................................... 7-8
Engine Coolant ..............................................................•..... \
7-13
Air Cleaner ., ........................................................................\
. 7-16
Spark Plugs ........................................................................\
. 7-17
Gear
Oil .................................................... ; ........................... 7-19
Clutch Pedal ........................................................................\

7-21 _
Automatic Transmission (AT) Fluid .................................. 7-21
Fuel Filter (Diesel engine) .................................................. 7-23
Brakes ........................................................................\
.......... 7-23
60G41 0 Steering ........................................................................\
........ 7-25
Power Steering
(if equipped) ............................................. 7-25
Tires ........................................................................\
.............. 7-26
Battery ........................................................................\
.......... 7-28
Fuses ...........................................
: ........................................ 7-30
Headlight Aiming ................................................................. 7-35
Head
Light Washer Fluid .................................................... 7-35
Bulb Replacement ............................................................... 7-35
Wiper Blades ....................................................................... \
7-42
Windshield Washer Fluid ................................................... 7-46
Air Conditioning System .................................................... 7-46

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
The following table shows the times when
you should perform regular maintena.nce on your vehicle. This table shows In miles,
kilometers and months when you should perform inspections, adjustments, lubrica­tion and other services. These intervals
should be shortened if driving is usually done under severe conditions (refer to "Maintenance Recommended under Severe Driving Conditions").
A WARNING
SUZUKI recommends that mainte­
nance on items marked with an aster­
isk (*) be performed by your authorized SUZUKI dealer or a quali­fied service technician. If you are qualified, you may perform mainte­
nance on the unmarked items by
referring
to the instructions in this section. If you are not sure whether
you can successfully complete any of the unmarked maintenance jobs, ask your authorized SUZUKI dealer to do the maintenance for you.
CAUTION
Whenever it becomes necessary to replace parts on your vehicle, it is
recommended that you use genuine SUZUKI replacement parts or their equivalent.
Periodic Maintenance
Schedule
"R" : Replace or Change "I" : Inspect, clean, adjust, lubricate or replace as necessary "L" : Lubricate
NOTE:
• Class 1: Gasoline engine with air fuel ratio sensor and/or oxygen sensor
• Class 2: F9Q diesel engine
(1)
(2)
(1) Air fuel ratio sensor (2) Oxygen sensor
EXAMPLE
64J150
INSPECTION AND MAINTENANCE
NOTE: This table includes services as scheduled up to 90000 km (54000 miles) mileage.
Beyond 90000 km (54000 miles), carry out the same services at the same intervals
respectively.
7-2

Downloaded from www.Manualslib.com manuals search engine INSPECTION AND MAINTENANCE
'Interval: This interval should be judged by odom-I km (xl000) 15 30 L 45 I 60 75 90 eter reading or months, whichever comes first. I
miles (xl000) 9 18 ~ 27 j 36 45 54
I months
12 24 ~ 36 I 48 60 72 ENGINE 1-1. Engine accessory drive belt
[Class 1] 1.6
L engine: Tension check, • Adjustment, 'Replacement - -I --R [Class 1] Except
1.6 L engine: Inspect for damage -- -I --I
[Class 2] Including tensioner, idlers - - --R -*1-2. Camshaft timing belt [Class 2] Including tensioner ----R -'1-3. Valve lash (clearance) [Class 1] 1.6 L or 2.0 L engine -I -I -I -[Class 1] 2.4 L engine --I - -I 1-4. Engine oil and oil filter R R R
R R R
1-5. Engine coolant
[Class 1] SUZUKI LLC: Standard (Green) - -R --R SUZUKI LLC: Super (Slue) (#1) First time only:
Replace at 150000 km (90000 miles) or 90 months Second time and after: Replace every 75000 km (45000 miles) or 45 months [Class 2]
= 1 7 1 = 1 7 1 =1
R '1-6. Exhaust system (except catalyst) i IGNITION (except Diesel engine) 2-1. Spark plugs When unleaded fuel is used [Class 1] Iridium plug (or Platinum plug for 3.2 L engine) Replace every 105000 km (63000 miles) or 84 months. [Class 2] Iridium plug -I -I -I R I -I -When leaded fuel is used, refer to "Severe Driving Condition" schedule FUEL --3-1. Air cleaner filter element Paved-road I I I I R I I I I I R
Dusty condition
Refer to "Severe Driving condition" schedule.
*3-2. Fuel lines -I I I -I I I -I I
*3-3. Fuel filter
[Class 1] RePI~ce Try ~05oof km ~r 63rO m~les. 1
1 [Class 2] --'3-4. Fuel tank -I
#1: Be sure to perform the engine coolant level check under the daily inspection in "OPERATING YOUR VEHICLE" section. If you replace the engine coolant other than the SUZUKI LLC: Super (Blue), follow the schedule of SUZUKI LLC: Standard (Green).
• For Sweden: Item 2-1,4-1 and 4-2 should be per- Their next maintenance service should be done (1) V belt formed by odometer reading only. within the specified period. (2) V-rib belt • For Item 2-1. Nickel spark plugs, replace every 50000 km if the local law requires. • Some maintenance items are required to be ser­viced at times other than the regular maintenance
times shown at the top of above table. These items
can be serviced at an earlier service opportunity
according to customer's maintenance convenience.
7-3
1
'?;U (2~
65D395
• For Item 1-4: The engine oil level should be checked
regularly.
• For further details, see "Daily Inspection Checklist" in the "OPERATING YOUR VEHICLE" section.

Downloaded from www.Manualslib.com manuals search engine EMISSION CONTROL SYSTEM *4-1 . Crankcase ventiiation -system .. *4'-2.-Fuel evaporatlve-em'issiOn control system -
BRAKE *5'-1. Brake discs and pads (front, rear) - . Brakedrunls and shoes -(if equippedf -*i)-2:Brake hoses arid pipes . --. -5:3. Brake-flu-iCl ---------------
i):4:-l3-rake lever and cable CHASSIS AND BODY '-S:1:Clutch ---~----
6-2. Tires *6:3. ",ii,rheels-*6-4. Drive shafts/Propeller shafts 'i3Tsuspensionsysiem -­-~6-if Steering-system ---.
*6-7. Manual transmission oil
*6-S. -Transfer- oil --. *6-9. Differentiai oil -6~ 6.~ Automatic transmission' -~
Check, -*Replacement
Check, -Adjustment -
(I:
1stJ"§.OQ9=k...m:~njYf
(R: 1st 15000 km-only)­
'Fluid-Ievel -------
*
Fluidc::hange' * Fll.Jid hOse . ,----
km (x1000) 15
miles (x1000)l 9
months I 12
-(Class 1] ---~--I--[Class 1] ..
INSPECTION AND MAINTENANCE
--I
30 18
24
. -_" . ----. -
I I
1-
I 45 60 75 I 90 I 27 36 I 45 I 54
36 48 I 60 I 72
~I---~ --l-':--I: '-~ --1--T . ,--~--------~ I - - -
I
------------.-----------'If------------1'1'----. -------,-R-'(1sffS066 km only) ------. -, 1--1--.---------._---
-------~..:----------~ ---T
.--, -Ft'or I
'-"T --1---
i
._-
.-. ---T
I -1-
I--T I - I
I
I
T I -----I -1---r
I '---R---
-----------_________ ~4_._
--, -Replace every 165000 km (99000 miles). -.. ----- . --.---------------. --'I' -,--.-. .. .. , .. -.. '--' "-1 -f 6-1 i. 'AII'hitches, hinges and locks . *6-f2~Power steerTng (if equipped) --_., _._._-"- ----,--------.---~---'--"----------.-----,--.--------.. --T ----.. -· .. -------1----'-"1
*6-13. Air conditioner filter element (if equipped) R I R
A WARNING
The shock absorbers are filled with high pressure gas. Never attempt to disassemble it or throw it into a fire. Avoid storing. it
near a heater or heating device'. When scrapping the absorber, the gas must be released from the absorber safely. Ask your dealer for assistance.
7-4

Downloaded from www.Manualslib.com manuals search engine Severe Condition Code Maintenance
Air
cleaner filter element --C -- -- -(Inspect or replace more frequently if necessary.)
- - - - --G -Fuel filter (Diesel engine)
(Change each time water is detected.)
-B - -E - -H Automatic transmission fluid change
-B - - - - - -Suspension bolts and ·nuts
-B C D - - -H Wheel bearings
-B -D E - -H Drive shafts and Propeller shafts
B E H Manual transmission oilfTransfer oil - - - - -Differential oil
Air conditioner filter element (if equipped) . - -C D -
-- -(Clean more frequently if the air flow from the air
conditioner decreases.)
NOTE: I - Inspect, clean, adjust, lubricate or replace as necessary
R - Replace or change
T - Tighten to the specified torque
INSPECTION AND MAINTENANCE
Maintenance
Operation Maintenance Interval
I
Every 2500 km (1500 miles)
R Every 30000 km (18000 miles)
. or 24 months
R Every 5000 km (3000 miles)
R Every 30000 km (18000 miles) or 24 months
T Every 15000 km (9000 miles) or 12 months
I Every 15000 km (9000 miles) or 12 months
I Every ~ 5000 km (9000 miles) or 12 months
Firsttime only:
15000 km (9000 miles) or 12 months .
R Second time and after:
Every 30000 km (18000 miles) or 24 months reckoning from 0 km (0 mile) or 0 month
I Every 15000 km (9000 miles) or 12 months .
R Every 45000 km (27000 miles) or 36 months
7-6

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Drive Belt
A WARNING
When the engine is running, keep
hands, hair, clothing, tools, etc. away from the moving fan and drive belts.
(For Gasoline Engine Model) Make sure the drive belt tension is correct. If the belt is too loose, insufficient battery
charging, engine overheating, poor power
steering, poor air conditioning, or exces­
sive
belt wear can result. When you press the belt with your thumb midway between the pulleys, there should be a deflection
according to the following chart.
The belts should also be examined to
ensure that they are not damaged.
(For
2.0 L, 2.4 Lor 3.2 L gasoline engine) Check the accessory drive belt only for
damage. You do not need check it for ten­sion as it has an automatic tensioner.
If you need to replace or adjust the belt have it done by your SUZUKI dealer.
(For Diesel Engine Model) The drive belt tension is adjusted automat­ically.
7-7
L4 1.6 L
L4 2.0 L
GE DEF:
7-9 mm (0.28 -
0.35 in.)
ADS
DEF: 9-10 mm (0.35 -0.39 in.)
->: 100 N (10 kg, 22 Ibs) press ADS: Accessory drive belt GE: Generator DEF: Deflection PS: Power steering pump AC: Air conditioner compressor AC
64J177

Downloaded from www.Manualslib.com manuals search engine L4 2.4 L
ADS
GE
V63.2 L
GE
..... : 100 N (22Ibs, 10 kg) press ADS: Accessory drive belt GE: Generator PS: Power steering pump AC: Air conditioner compressor
AC
INSPECTION AND MAINTENANCE
Engine Oil and Filter
Specified Oil
(For Gasoline Engine Model)
1.6 L or 2.4 L engine
10W-40
10W·30
(1~~ ~'lY-~Q W·20
°C -30 -20
-10
0 10
20 I I I
I I
I of -22
-4 14 32 50 68
(1) Preferred
:>
:>
S 30 40 I I 86 104
63J266
Be sure that the engine oil you use comes
under the quality classification of SG, SH, SJ, SL or SM. Select the appropriate oil viscosity according to the above chart.
79K041 SAE OW-20 (1) is the best choice for good fuel economy, and good starting in cold weather.
7-8

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(3) 15A THR MOT Throttle motor fuse (For Diesel Engine Model) (4) 10A F/P Fuel pump
(4)
20A AT Automatic transmis-
sion fuse (5)
25A RR
DEF
Rear defogger fuse
(6) 15A
HORN Horn fuse
(5) 25A RR DEF Rear defogger fuse
(6) 15A
HORN Horn fuse (7) 20A FR FOG Front
fog light fuse
(8)
20A MRR HTR
Mirror heater fuse
(7) 20A FR FOG Frontfog light fuse·
(8) 20A MRR HTR Mirror
heater fuse (9) 40A FRBLW Front blower motor
fuse
(9)
40A FRBLW Front blower motor
fuse (10) 30A ABS2 ASS actuator fuse
(11 ) 50A ABS 1 ABS actuator fuse (10) 30A ASS 2 ABS actuator fuse
(12) 30A FI Main fuse (11 ) 50A
ABS 1 ABS actuator fuse
(12)
20A FI Main fuse (13) 30A H/L
CLNR Head
light cleaner
fuse
(13)
30A H/L CLNR Head
light cleaner
fuse (14) 10A H/L
L
Head light fuse, left
(15)
10A H/L R
Head light fuse, right
(14) 10A H/L L
Head light fuse, left (21) (16) 10A H/L Head light fuse
(15) 10A H/L R Head light fuse, right (22) (17) 40A ST Starter motor fuse
(16) 10A H/L Head light fuse
(17)
40A ST Starter motor fuse
(23)
(24) (18) 40A IGN Ignition fuse
(19) 15A
H/L
LO L Blank
(18) 40A IGN Ignition fuse (20) 15A
H/L LO R Blank
(19) 15A
H/L LO L Head
light low beam
fuse, left
64J233 (21) 50A Water thermo plug
(20) 15A
H/L LO R Head
light low beam
fuse, right
(21)
80A All electric load Main
Fuse I Primary Fuse
(1 ) 30A F/HTR
Fuel heater
(2)
10A CPUMP Turbo charger pump (22)
50A Water
thermo plug
(23)
50A Water thermo plug
(24)
80A Glow relay
(3) 15A CPRSR Air conditioner (25) 150A All
electric load
7-32