BCM (BODY CONTROL MODULE)
BCS-7
< SERVICE INFORMATION >
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CAN Communication System DescriptionINFOID:0000000001704585
Refer to LAN-6, "System Description".
Panic alarm• Key switch
•KeyfobIPDM E/R
Vehicle security system• All door switches
•Keyfob
• Door lock/unlock switch
• Trunk key cylinder switch (Se-
dan)
• Front door key cylinder switch
LH• IPDM/ER
• Security indicator lamp
Battery saver control• Ignition switch
• Combination switchIPDM E/R
Headlamp Combination switch IPDM E/R
Tail lamp Combination switch IPDM E/R
Front fog lamp Combination switch IPDM E/R
Turn signal lamp Combination switch• Turn signal lamp
• Combination meter
Hazard lamp Hazard switch• Turn signal lamp
• Combination meter
Room lamp timer• Key switch
•Keyfob
• Main power window and door
lock/unlock switch
• Front door switch LH
• All door switchInterior room lamp
Back door switch signal (Hatchback) Back door lock assembly Luggage room lamp
Back door lock signal (Hatchback) Back door lock assembly Back door opener
Trunk lamp switch signalTrunk lamp switch and trunk re-
lease solenoidLuggage room lamp
Trunk lid opener signalTrunk lamp switch and trunk re-
lease solenoidTrunk lid opener
Key warning chime• Key switch
• Front door switch LHCombination meter (warning buzzer)
Light warning chime• Combination switch
• Key switch
• Front door switch LHCombination meter (warning buzzer)
Seat belt warning chime• Seat belt buckle switch LH
• Ignition switchCombination meter (warning buzzer)
Front wiper and washer system• Combination switch
• Ignition switchIPDM E/R
Rear window defogger Rear window defogger switch IPDM E/R
Rear wiper and washer system• Combination switch
• Ignition switchRear wiper motor
A/C switch signal Front air control ECM
Blower fan switch signal Front air control ECM
A/C indicator signal Front air control A/C indicator
Low tire pressure warning system Remote keyless entry receiver Combination meterSystem Input Output
BCS-12
< SERVICE INFORMATION >
BCM (BODY CONTROL MODULE)
18 VRemote keyless entry
receiver (ground)Output OFF — 0V
19 BRRemote keyless entry
receiver (power sup-
ply)Output OFF Ignition switch OFF
20 GRemote keyless entry
receiver signal (signal)Input OFFStand-by (keyfob buttons re-
leased)
When remote keyless entry
receiver receives signal from
keyfob (keyfob buttons
pressed)
21 P NATS antenna amp.Input/
OutputOFF →
ONIgnition switch (OFF → ON)Just after turning ignition switch
ON: Pointer of tester should
move for approx. 1 second, then
return to battery voltage.
23 RSecurity indicator
lampOutput OFFGoes OFF → illuminates (Ev-
ery 2.4 seconds)Battery voltage → 0V
25 LG NATS antenna amp.Input/
OutputOFF →
ONIgnition switch (OFF → ON)Just after turning ignition switch
ON: Pointer of tester should
move for approx. 1 second, then
return to battery voltage.
26 GR Thermo control amp. Input ON A/C switch ON
27 OCompressor ON sig-
nalInput ONA/C switch OFF 5V
A/C switch ON 0V
28 P Front blower monitor Input ONFront blower motor OFF Battery voltage
Front blower motor ON 0V
29 L Hazard switch Input OFFON 0V
OFF 5V Te r m i n a lWire
colorSignal nameSignal
input/
outputMeasuring condition
Reference value or waveform
(Approx.) Ignition
switchOperation or condition
LIIA1893E
LIIA1894E
LIIA1895E
ZJIA0719J
DTC P1217 ENGINE OVER TEMPERATURE
EC-415
< SERVICE INFORMATION >
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8. Make sure that cooling fans operates at low speed.
If NG, go to EC-417, "
Diagnosis Procedure".
If OK, go to the following step.
9. Turn ignition switch OFF.
10. Turn air conditioner switch and blower fan switch OFF.
11. Disconnect engine coolant temperature sensor harness connec-
tor.
12. Connect 150Ω resistor to engine coolant temperature sensor
harness connector.
13. Restart engine and make sure that cooling fan operates at
higher speed than low speed.
CAUTION:
Be careful not to overheat engine.
14. If NG, go to EC-417, "
Diagnosis Procedure".
Models without A/C
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-417,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-417,
"Diagnosis Procedure".
3. Perform IPDM E/R auto active test and check cooling fan motor
operation, refer to PG-19, "
Auto Active Test".
4. Make sure that cooling fan operate at low speed.
If NG, go to EC-417, "
Diagnosis Procedure".
5. Turn ignition switch OFF.
6. Disconnect engine coolant temperature sensor harness connector.
7. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
8. Start engine and make that cooling fan operates. Be careful not
to overheat engine.
9. If NG, go to EC-417, "
Diagnosis Procedure".
MBIB0651E
SEF023R
SEF621W
SEF023R
LAN-24
< FUNCTION DIAGNOSIS >[CAN]
CAN COMMUNICATION SYSTEM
Engine coolant temperature signal T R
Engine speed signal T R R
Engine status signal T R
Fuel consumption monitor signal T R
Malfunction indicator lamp signal T R
Wide open throttle position signal T R R
A/C switch signal R T
Blower fan motor switch signal R T
Buzzer output signalTR
TR
Day time running light request signal
*3TR R
Door lock/unlock status signal T R
Door switch signal T R R R
Front wiper request signal T R
High beam request signal T R R
Horn chirp signal T R
Ignition switch signal T R
Low beam request signal T R
Position lights request signal T R R
Rear window defogger switch signal T R
Sleep/wake up signalRT
TRR R
Theft warning horn request signal T R
Tire pressure signal
*4TR
Trunk open/close status signal T R
Turn indicator signal T R
EPS operation signal R T
EPS warning lamp signal T R
Door lock/unlock/trunk open request signal R T
Hazard request signal R T
Ignition knob switch signal R T
KEY warning lamp signal T R
LOCK warning lamp signal T R
Panic alarm request signal R T
Fuel level sensor signal R T
Overdrive control switch signal T R R
P/N range signal T R
Stop lamp switch signal T R R
Vehicle speed signalRRR T
RRRT R
R
*5R*5T*5
ABS warning lamp signal R TSignal name/Connecting unit
ECM
BCM
EPS
I-KEY
M&A
ABS
TCM
*1
TCM
*2
IPDM-E
MTC-1
AIR CONDITIONER
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SECTION MTC
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CONTENTS
MANUAL AIR CONDITIONER
SERVICE INFORMATION ............................3
PRECAUTIONS ...................................................3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
3
Precaution for Procedure without Cowl Top Cover ......3
Precaution for Working with HFC-134a (R-134a) ......3
General Refrigerant Precaution ................................4
Oil Precaution ............................................................4
Precaution for Refrigerant Connection ......................4
Precaution for Service of Compressor ......................7
Precaution for Service Equipment .............................7
Precaution for Leak Detection Dye ...........................9
PREPARATION ..................................................10
Special Service Tool ...............................................10
HFC-134a (R-134a) Service Tool and Equipment ....10
Commercial Service Tool ........................................13
REFRIGERATION SYSTEM ..............................14
Refrigerant Cycle ....................................................14
Refrigerant System Protection ................................14
Component Part Location .......................................15
OIL ......................................................................16
Maintenance of Oil Quantity in Compressor ...........16
AIR CONDITIONER CONTROL .........................19
Control Operation ....................................................19
Discharge Air Flow ..................................................20
System Description .................................................20
CAN Communication System Description ...............21
TROUBLE DIAGNOSIS .....................................22
CONSULT-III Function (BCM) .................................22
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ......................................................
22
Component Parts and Harness Connector Loca-
tion ..........................................................................
23
Schematic ...............................................................25
Wiring Diagram - Heater - .......................................26
Wiring Diagram - A/C,M - ........................................27
Operational Check ...................................................30
Mode Door ...............................................................31
Air Mix Door .............................................................32
Intake Door ..............................................................33
Front Blower Motor Circuit .......................................33
Magnet Clutch Circuit (If Equipped) .........................37
Insufficient Cooling ..................................................45
Insufficient Heating ..................................................52
Noise .......................................................................53
CONTROLLER ..................................................55
Removal and Installation .........................................55
Disassembly and Assembly .....................................56
THERMO CONTROL AMPLIFIER ....................57
Removal and Installation .........................................57
A/C UNIT ASSEMBLY ......................................58
Removal and Installation .........................................58
Disassembly and Assembly .....................................60
BLOWER MOTOR ............................................62
Removal and Installation .........................................62
INTAKE DOOR ..................................................63
Intake Door Cable Adjustment .................................63
AIR MIX DOOR .................................................64
Air Mix Door Cable Adjustment ...............................64
MODE DOOR ....................................................65
Mode Door Cable Adjustment .................................65
BLOWER FAN RESISTOR ...............................66
Removal and Installation .........................................66
HEATER CORE .................................................67
Removal and Installation .........................................67
AIR CONDITIONER FILTER .............................68
Removal and Installation .........................................68
MTC-22
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS
CONSULT-III Function (BCM)INFOID:0000000001704294
CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.
DATA MONITOR
Display Item List
How to Perform Trouble Diagnosis for Quick and Accurate RepairINFOID:0000000001704295
WORK FLOW
SYMPTOM TABLE
BCM diagnostic
test itemDiagnostic mode Description
Inspection by partWORK SUPPORTSupports inspections and adjustments. Commands are transmitted to the BCM for
setting the status suitable for required operation, input/output signals are received
from the BCM and received data is displayed.
DATA MONITOR Displays BCM input/output data in real time.
ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
SELF-DIAG RESULTS Displays BCM self-diagnosis results.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ECU PART NUMBER BCM part number can be read.
CONFIGURATION Performs BCM configuration read/write functions.
Monitor item name
“operation or unit”Contents
IGN ON SW “ON/OFF”Displays “IGN Position (ON)/OFF, ACC Position (OFF)” status as judged from ignition switch signal
through the CAN communication.
FAN ON SIG “ON/OFF”Displays “FAN (ON)/FAN (OFF)” status as judged from blower fan motor switch signal through CAN
communication.
AIR COND SW “ON/OFF”Displays “COMP (ON)/COMP (OFF)” status as judged from air conditioner switch signal through the
CAN communication.
*1MTC-30, "Operational Check"
SHA900E
Symptom Reference Page
Air outlet does not change. Go to Trouble Diagnosis Procedure for Mode Door.MTC-31
Discharge air temperature does not
change.Go to Trouble Diagnosis Procedure for Air Mix Door.MTC-32
Intake door does not change. Go to Trouble Diagnosis Procedure for Intake Door.MTC-33
Blower motor operation is malfunctioning. Go to Trouble Diagnosis Procedure for Blower Motor.MTC-33
MTC-24
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
1. Front air control M33 2. Front blower motor resistor M151 3. Thermo control amp. jumper connec-
tor (with CVT)
4. Thermo control amp. M42 (without CVT) 5. Front blower motor M62 6. Defrost A/C switch M41 (located on
back side of front air control)
WJIA2302E
TROUBLE DIAGNOSIS
MTC-31
< SERVICE INFORMATION >
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1. Turn blower control dial clockwise to "1" position. Blower should operate on low speed.
2. Turn blower control dial clockwise to "2" position, and continue checking blower speed until all speeds are
checked.
3. Leave blower on Maximum speed.
If NG, go to trouble diagnosis procedure for MTC-33, "
Front Blower Motor Circuit".
If OK, continue the check.
CHECKING DISCHARGE AIR
1. Turn mode door control dial to each position.
2. Confirm that discharge air comes out according to the air distribution table. Refer to MTC-20, "
Discharge
Air Flow".
If NG, go to trouble diagnosis procedure for MTC-31, "
Mode Door".
If OK, continue the check.
CHECKING RECIRCULATION
1. Set intake door lever to REC position.
2. Operate intake door lever to FRE position.
3. Listen for intake door position change (you should hear blower sound change slightly).
If NG, go to trouble diagnosis procedure for MTC-33, "
Intake Door".
If OK, continue the check.
CHECKING TEMPERATURE DECREASE
1. Turn temperature control dial counterclockwise to full cold position.
2. Check for cold air at discharge air outlets.
If NG, go to trouble diagnosis procedure for MTC-45, "
Insufficient Cooling".
If OK, continue the check.
CHECKING TEMPERATURE INCREASE
1. Turn temperature control dial clockwise to full hot position.
2. Check for hot air at discharge air outlets.
If NG, go to trouble diagnosis procedure for MTC-52, "
Insufficient Heating".
If OK, continue the check.
CHECKING A/C SWITCH (IF EQUIPPED)
1. Turn fan control dial to the desired (1 to 4 speed) position.
2. Press A/C switch.
3. A/C switch indicator will turn ON.
• Confirm that the compressor clutch engages (sound or visual inspection).
If NG, go to trouble diagnosis procedure for MTC-37, "
Magnet Clutch Circuit (If Equipped)".
If OK, continue the check.
CHECKING DEFROST A/C SWITCH (IF EQUIPPED)
1. Turn fan control dial to the desired (1 to 4 speed) position.
2. Turn mode dial to ( ) DEF.
3. Confirm that the compressor clutch engages (sound or visual inspection) and the A/C switch indicator illu-
minates.
If NG, go to trouble diagnosis procedure for MTC-37, "
Magnet Clutch Circuit (If Equipped)".
If all operational checks are OK (symptom cannot be duplicated), go to MTC-22, "
How to Perform Trouble
Diagnosis for Quick and Accurate Repair" and perform tests as outlined. If symptom appears, refer to MTC-22,
"How to Perform Trouble Diagnosis for Quick and Accurate Repair" and perform applicable trouble diagnosis
procedures.
Mode DoorINFOID:0000000001704301
SYMPTOM: Air outlet does not change.
INSPECTION FLOW