PREPARATION
HA-21
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PREPARATION
PREPARATION
Special Service ToolINFOID:0000000003795893
HFC-134a (R-134a) Service Tool and Equipment Never mix HFC-134a (R-134a) refrigerant and/or its specified lubricant with CFC-12 (R-12) refrigerant and/
or its lubricant.
Separate and non-interchangeable service equipment must be used for handling each type of refrigerant/
lubricant.
Refrigerant container fittings, service hose fittings and service equipment fittings (equipment which handles
refrigerant and/or lubricant) are different between CFC-12 (R-12) and HFC-134a (R-134a). This is to avoid
mixed use of the refrigerants/lubricant.
Never use adapters that convert one size fitting to another: refrigerant/lubricant contamination occurs and
compressor malfunction may result.
Tool number
(SPX-North America No.)
Tool nameDescription
Recovery/recycling/recharging
equipment (ACR4)Function: Refrigerant recovery, recycling
and recharging
Electrical leak detectorPower supply:
DC 12 V (Cigarette lighter)
(J-43926)
Refrigerant dye leak detection
kit
Kit includes:
(J-42220)
UV lamp and UV safety goggles
(J-41459)
HFC-134a (R-134a) dye injector
Use with J-41447, 1/4 ounce
bottle
(J-41447)
HFC-134a (R-134a) fluorescent
leak detection dye
(Box of 24, 1/4 ounce bottles)
(J-43872)
Refrigerant dye cleanerPower supply:
DC 12 V (Battery terminal)
RJIA0195E
SHA705EB
ZHA200H
PREPARATION
HA-23
< PREPARATION >
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PSealant or/and LubricantINFOID:0000000003795894
HFC-134a (R-134a) Service Tool and Equipment Never mix HFC-134a (R-134a) refrigerant and/or its specified lubricant with CFC-12 (R-12) refrigerant and/
or its lubricant.
Separate and non-interchangeable service equipment must be used for handling each type of refrigerant/
lubricant.
Refrigerant container fittings, service hose fittings and service equipment fittings (equipment which handles
refrigerant and/or lubricant) are different between CFC-12 (R-12) and HFC-134a (R-134a). This is to avoid
mixed use of the refrigerants/lubricant.
Never use adapters that convert one size fitting to another: refrigerant/lubricant contamination occurs and
compressor malfunction may result.
Service couplers
High-pressure side coupler
Low-pressure side couplerHose fitting to service hose:
M14 x 1.5 fitting is optional or permanently
attached.
Refrigerant weight scaleFor measuring of refrigerant
Fitting size: Thread size
1/2
″-16 ACME
Va c u u m p u m p
(Including the isolator valve)Capacity:
Air displacement: 4 CFM
Micron rating: 20 microns
Oil capacity: 482 g (17 oz.)
Fitting size: Thread size
1/2
″-16 ACME Tool number
(SPX-North America No.)
Tool nameDescription
S-NT202
S-NT200
S-NT203
Tool name Description
HFC-134a (R-134a) refrigerantContainer color: Light blue
Container marking: HFC-134a (R-
134a)
Fitting size: Thread size
Large container 1/2
″-16 ACME
NISSAN A/C System Oil Type S
(DH-PS)Type: Polyalkylene glycol oil (PAG),
type S (DH-PS)
Application:
HFC-134a (R-134a) swash plate com-
pressors (Nissan only)
Capacity: 40 m (1.4 Imp fl oz.)
S-NT196
S-NT197
HA-28
< ON-VEHICLE MAINTENANCE >
LUBRICANT
LUBRICANT
Maintenance of Lubricant QuantityINFOID:0000000003795916
The lubricant in the compressor circulates through the system the refrigerant. Add lubricant to compressor
when replacing any component or after a large refrigerant leakage occurred. It is important to maintain the
specified amount.
If lubricant quantity is not maintained properly, the following malfunctions may result:
Lack of lubricant: May lead to a seized compressor.
Excessive lubricant: Inadequate cooling (thermal exchange interference)
LUBRICANT
LUBRICANT RETURN OPERATION
Adjust the lubricant quantity according to the test group shown below.
1.CHECK LUBRICANT RETURN OPERATION
Can lubricant return operation be performed?
A/C system works normally.
There is no evidence of a large amount of lubricant leakage.
CAUTION:
Never perform the lubricant return operation if excessive lubricant leakage is detected.
Is it successful?
YES >> GO TO 2.
NO >> GO TO 3.
2.PERFORM LUBRICANT RETURN OPERATION
1. Start the engine, and set to the following conditions:
- Engine speed: Idling to 1,200 rpm
- A/C switch: ON
- Blower speed: Max. position
- Set temperature: FULL HOT
- Intake position: Recirculation (REC)
2. Perform lubricant return operation for approximately 10 minutes.
3. Stop the engine.
>> GO TO 3.
3.CHECK REPLACEMENT PART
Should the compressor be replaced?
YES >> Refer to HA-29, "Lubricant Adjusting Procedure for Compressor Replacement".
NO >> Refer to HA-28, "
Lubricant Adjusting Procedure for Components Replacement Except Compres-
sor".
Lubricant Adjusting Procedure for Components Replacement Except Compressor
INFOID:0000000003795917
Add the correct amount of lubricant to the system after replacing any of the following major components.
Amount of lubricant to be added:Name : NISSAN A/C System Oil Type S
Part replacedLubricant to be added to system
Remarks
Amount of lubricant
m (Imp fl oz.)
Evaporator 75 (2.6) —
Condenser 35 (1.2) —
Liquid tank 10 (0.4) —
SERVICE DATA AND SPECIFICATIONS (SDS)
HA-59
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
CompressorINFOID:0000000003795858
LubricantINFOID:0000000003795859
RefrigerantINFOID:0000000003795860
Engine Idling SpeedINFOID:0000000003795861
Refer to EC-414, "Idle Speed".
Belt TensionINFOID:0000000003795862
Refer to EM-136, "Drive Belt".
ModelVALEO THERMAL SYSTEMS JAPAN make
DKS-17D
Ty p eFixation displacement swash plate
Displacement
cm
3 (cu in)/revMax. 175 (10.7)
Cylinder bore × stroke (Max.)
mm (in.)30.5 (1.21) × 24 (0.95)
Direction of rotationClockwise (viewed from clutch)
Drive beltPoly V
Disc to pulley clearance
mm (in.)Standard 0.3 - 0.6 (0.012 - 0.024)
NameNISSAN A/C System Oil Type S (DH-PS)
Capacity
m (US fl oz, lmp fl oz)Total in system 150 (5.03, 5.3)
Compressor (service part) charging
amount150 (5.03, 5.3)
Ty p eHFC-134a (R-134a)
Capacity
kg (lb)0.55 (1.21)
HAC-98
< PRECAUTION >[WITHOUT 7 INCH DISPLAY]
PRECAUTIONS
Precaution for Procedure without Cowl Top Cover
INFOID:0000000003846397
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precautions For Xenon Headlamp ServiceINFOID:0000000003846398
WARNING:
Comply with the following warnings to prevent any serious accident.
Disconnect the battery cable (negative terminal) or the power supply fuse before installing, remov-
ing, or touching the xenon headlamp (bulb included). The xenon headlamp contains high-voltage
generated parts.
Never work with wet hands.
Check the xenon headlamp ON-OFF status after assembling it to the vehicle. Never turn the xenon
headlamp ON in other conditions. Connect the power supply to the vehicle-side connector.
(Turning it ON outside the lamp case may cause fire or visual impairments.)
Never touch the bulb glass immediately after turning it OFF. It is extremely hot.
CAUTION:
Comply with the following cautions to prevent any error and malfunction.
Install the xenon bulb securely. (Insufficient bulb socket installation may melt the bulb, the connec-
tor, the housing, etc. by high-voltage leakage or corona discharge.)
Never perform HID circuit inspection with a tester.
Never touch the xenon bulb glass with hands. Never put oil and grease on it.
Dispose of the used xenon bulb after packing it in thick vinyl without breaking it.
Never wipe out dirt and contamination with organic solvent (thinner, gasoline, etc.).
Working with HFC-134a (R-134a)INFOID:0000000003846399
CAUTION:
CFC-12 (R-12) refrigerant and HFC-134a (R-134a) refrigerant are not compatible. Compressor mal-
function is likely to occur if the refrigerants are mixed, refer to “CONTAMINATED REFRIGERANT”
below. To determine the purity of HFC-134a (R-134a) in the vehicle and recovery tank, use Refriger-
ant Recovery/Recycling Recharging equipment and Refrigerant Identifier.
Use only specified lubricant for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) compo-
nents. Compressor malfunction is likely to occur if lubricant other than that specified is used.
The specified HFC-134a (R-134a) lubricant rapidly absorbs moisture from the atmosphere. The fol-
lowing handling precautions must be observed:
- Immediately cap (seal) the component to minimize the entry of moisture from the atmosphere when
removing refrigerant components from a vehicle.
- Never remove the caps (unseal) until just before connecting the components when installing refrig-
erant components to a vehicle. Connect all refrigerant loop components as quickly as possible to
minimize the entry of moisture into system.
- Use only the specified lubricant from a sealed container. Immediately reseal containers of lubricant.
Lubricant becomes moisture saturated and should not be used without proper sealing.
- Never allow lubricant (NISSAN A/C System Oil Type S) to come in to contact with styrene foam parts.
Damage may result.
CONTAMINATED REFRIGERANT
Take the appropriate steps shown below if a refrigerant other than pure HFC-134a (R-134a) is identified
in a vehicle:
Explain to the customer that environmental regulations prohibit the release of contaminated refrigerant into
the atmosphere.
PIIB3706J
PRECAUTIONS
HAC-99
< PRECAUTION >[WITHOUT 7 INCH DISPLAY]
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Explain that recovery of the contaminated refrigerant could damage service equipment and refrigerant sup-
ply.
Suggest the customer return the vehicle to the location of previous service where the contamination may
have occurred.
If repairing, recover the refrigerant using only dedicated equipment and containers. Never reintroduce
contaminated refrigerant into the existing service equipment. Contact a local refrigerant product retailer
for available service if the facility does not have dedicated recovery equipment. This refrigerant must be dis-
posed of in accordance with all federal and local regulations. In addition, replacement of all refrigerant sys-
tem components on the vehicle is recommended.
The air conditioner warranty is void if the vehicle is within the warranty period. Please contact Nissan Cus-
tomer Affairs for further assistance.
General Refrigerant PrecautionINFOID:0000000003846400
WARNING:
Never breath A/C refrigerant, lubricant vapor or mist. Exposure may irritate eyes, nose and throat.
Remove HFC-134a (R-134a) from the A/C system, using certified service equipment meeting require-
ments of SAE J-2210 [HFC-134a (R-134a) recycling equipment], or J-2209 [HFC-134a (R-134a) recov-
ery equipment]. Ventilate work area before resuming service if accidental system discharge occurs.
Additional health and safety information may be obtained from refrigerant and lubricant manufactur-
ers.
Never release refrigerant into the air. Use approved recovery/recycling equipment to capture the
refrigerant each time an air conditioning system is discharged.
Always wear eye and hand protection (goggles and gloves) when working with any refrigerant or air
conditioning system.
Never store or heat refrigerant containers above 52°C (126°F).
Never heat a refrigerant container with an open flame. Place the bottom of the container in a warm
pail of water if container warming is required.
Never intentionally drop, puncture, or incinerate refrigerant containers.
Keep refrigerant away from open flames. Poisonous gas is produced if refrigerant burns.
Refrigerant displaces oxygen, therefore be certain to work in well ventilated areas to prevent suffo-
cation.
Never pressure test or leakage test HFC-134a (R-134a) service equipment and/or vehicle air condi-
tioning systems with compressed air during repair. Some mixtures of air and HFC-134a (R-134a)
have been shown to be combustible at elevated pressures. These mixtures, if ignited, may cause
injury or property damage. Additional health and safety information may be obtained from refriger-
ant manufacturers.
Refrigerant ConnectionINFOID:0000000003846401
A new type refrigerant connection has been introduced to all refrigerant lines except the following location.
Expansion valve to evaporator
Refrigerant pressure sensor to liquid tank
O-RING AND REFRIGERANT CONNECTION
HAC-100
< PRECAUTION >[WITHOUT 7 INCH DISPLAY]
PRECAUTIONS
CAUTION:
The new and former refrigerant connections use different O-ring configurations. Never confuse O-
rings since they are not interchangeable. Refrigerant may leak at the connection if a wrong O-ring is
installed.
O-Ring Part Numbers and Specifications
F. Former type refrigerant connection N. New type refrigerant connection
:O-ring size
JPIIA0453ZZ
Connection type Piping connection point Part number QTY O-ring size
NewLow-pressure flexible hose to low-pressure pipe 92474 N8210 1 19
High-pressure pipe to condenser pipe assembly (Outlet) 92471 N8210 1 8
Condenser pipe assembly (Inlet) to high-pressure flexible
hose (One-touch joint)92472 N8210 1 12
Condenser assembly to condenser pipe as-
semblyInlet 92472 N8210 1 12
Outlet 92471 N8210 1 8
Low-pressure pipe to expansion valve 92473 N8210 1 16
High-pressure pipe to expansion valve 92471 N8210 1 8
Compressor to low-pressure flexible hose 92474 N8210 1 19
Compressor to high-pressure flexible hose 92472 N8210 1 12
Liquid tank to condenser assemblyInlet
92471 N82101
8
Outlet 1
FormerRefrigerant pressure sensor to liquid tank J2476 89956 1 10
Expansion valve to evaporator pipe assemblyInlet 92475 71L00 1 12
Outlet 92475 72L00 1 16
Evaporator to evaporator pipe assemblyInlet 92475 71L00 1 12
Outlet 92475 72L00 1 16
PRECAUTIONS
HAC-101
< PRECAUTION >[WITHOUT 7 INCH DISPLAY]
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WARNING:
Check that all refrigerant is discharged into the recycling equipment and the pressure in the system is
less than atmospheric pressure. Then gradually loosen the discharge side hose fitting and remove it.
CAUTION:
Observe the following when replacing or cleaning refrigerant cycle components.
Store it in the same way at it is when mounted on the car when the compressor is removed. Failure
to do so will cause lubricant to enter the low-pressure chamber.
Always use a torque wrench and a back-up wrench when connecting tubes.
Immediately plug all openings to prevent entry of dust and moisture after disconnecting tubes.
Connect the pipes at the final stage of the operation when installing an air conditioner in the vehicle.
Never remove the seal caps of pipes and other components until just before required for connection.
Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.
Thoroughly remove moisture from the refrigeration system before charging the refrigerant.
Replace always used O-rings.
Apply lubricant to circle of the O-rings shown in illustration when connecting tube. Be careful not to
apply lubricant to threaded portion.
O-ring must be closely attached to the groove portion of tube.
Be careful not to damage O-ring and tube when replacing the O-ring.
Connect tube until a click can be heard. Then tighten the nut or bolt by hand. Check that the O-ring is
installed to tube correctly.
Perform leakage test and make sure that there is no leakage from connections after connecting line.
Disconnect the line and replace the O-ring when the refrigerant leaking point is found. Then tighten
the connections of seal seat to the specified torque.
Service EquipmentINFOID:0000000003846402
RECOVERY/RECYCLING EQUIPMENT
Be certain to follow the manufacturer instructions for machine operation and machine maintenance. Never
introduce any refrigerant other than that specified into the machine.
ELECTRICAL LEAK DETECTOR
Be certain to follow the manufacturer instructions for tester operation and tester maintenance.
VACUUM PUMP
Name : NISSAN A/C System Oil Type S
RHA861F