2008 MERCEDES-BENZ ML320 electrical

Contents
Replacing bulbs ................................. 463
Bulbs ............................................ 463
Replacing bulbs for front lamps.... 466
Replacing bulbs for rear lamps ..... 471
Adjusting headlamp aim ............... 473
Replacing wiper blades ...................... 475
Front wiper blades ....................... 475
Rear wiper blade .......................... 476
Flat tire .............................................. 478
Preparing the vehicle.................... 478
Mounting the spare wheel ............ 479
Bleeding the fuel system
(diesel engine only) ............................ 488
Battery ............................................... 489
Disconnecting, removing,
reinstalling and
reconnecting the battery .............. 491
Charging the battery .................... 496
Jump starting ..................................... 497
Towing the vehicle ............................. 499
Installing towing eye bolt.............. 501
Stranded vehicle .......................... 503Fuses ................................................. 504
Fuse box in
engine compartment .................... 505
Fuse box in
cargo compartment...................... 505
Fuse box in passenger
compartment ............................... 506
Emergency engine shut-down ...... 506
Technical data................................. 507
Parts service ...................................... 508
Warranty coverage............................. 509
Loss of Service and Warranty
Information Booklet ..................... 509
Identification labels ........................... 510
Layout of poly-V-belt drive ................. 512
ML 320 CDI .................................. 512
ML 350, ML 550 .......................... 512
ML 63 AMG .................................. 512
Engine................................................ 513
Rims and tires.................................... 515
Same size tires ............................. 516
Spare wheel ................................. 518Electrical system ............................... 519
Main Dimensions ............................... 520
Weights ............................................. 521
Fuels, coolants, lubricants ................. 522
Capacities .................................... 522
Engine oils ................................... 525
Engine oil additives ...................... 525
Air conditioning refrigerant .......... 525
Brake fluid.................................... 525
Premium unleaded gasoline
(gasoline engine).......................... 526
Fuel requirements ........................ 526
Gasoline additives
(gasoline engine).......................... 527
Coolants ...................................... 528
Windshield washer system and
headlamp cleaning system*......... 530
Index................................................. 531

25 At a glance
Cockpit
ItemPage
1Cruise control lever245
2Instrument cluster26
3Multifunction steering
wheel30
4Horn
5Steering wheel gearshift
buttons193
6Gear selector lever for
automatic transmission54
7Front Parktronic* warning
indicators262
8Overhead control panel33
9Glove box release
Glove box lock279
280
ItemPage
aGlove box279
CD changer*279
AUX-socket1279
bPower outlet288
cCenter console31
dStarter switch40
eSteering wheel adjustment,
manual47
fHood lock release341
gParking brake release57
hParking brake pedal65
jPower tailgate switch*121
1Depending on vehicle configuration.
ItemPage
kDoor control panel36
lExterior lamp switch59,
135
mSteering wheel adjustment,
electrical*
Heated steering wheel*48
290
nCombination switch

High beam

Turn signals

Windshield wipers

Rear window wiper
139
59
60
60
62

40 Getting started
Unlocking
SmartKey
Starter switch
0For removing SmartKey
1Power supply for some electrical con-
sumers, such as seat adjustment
2Ignition (power supply for all electrical
consumers) and driving position
All lamps (except high beam headlamp
indicator lamp and turn signal indicator
lamps unless activated) in the instru-
ment cluster come on. If a lamp in the
instrument cluster fails to come on
when the ignition is switched on, have
it checked and replaced if necessary. If
a lamp in the instrument cluster re-mains on after starting the engine or
comes on while driving, refer to “Lamps
in instrument cluster” (
page 400).
3Starting position
iWhen you switch on the ignition, the indica-
tor and warning lamps (except high beam head-
lamp indicator lamp and turn signal indicator
lamps unless activated) in the instrument cluster
come on. The indicator and warning lamps (ex-
cept high beam headlamp indicator lamp and
turn signal indicator lamps if activated) will go
out when the engine is running. This indicates
that the respective systems are operational.
iIf the SmartKey does not belong to the
vehicle, the SmartKey can be turned in the start-
er switch. However, the ignition does not switch
on and the engine does not start.
iWhen the SmartKey is removed from the
starter switch and the automatic transmission is
in a position other thanP, the automatic trans-
mission automatically shifts toP.
!If the SmartKey cannot be turned in the
starter switch, the battery may not be sufficient-
ly charged.

Check the battery and charge it if necessary
(
page 489).

Get a jump start (page 497).
To prevent accelerated battery discharge or a
completely discharged battery, always remove
the SmartKey from the starter switch when the
engine is not in operation.

41 Getting started
Unlocking
SmartKey with KEYLESS-GO*
Vehicles equipped with the KEYLESS-GO
feature are supplied with a SmartKey with
integrated KEYLESS-GO function and a
removable KEYLESS-GO start/stop
button.
With the KEYLESS-GO start/stop button
inserted and the SmartKey with
KEYLESS-GO present in the vehicle, press-
ing the KEYLESS-GO start/stop button

without the brake pedal depressed
corresponds to the various starter
switch positions (
page 42)

with the brake pedal firmly depressed
will start the engine (
page 54)
If you wish or should there be a need to
insert the SmartKey with KEYLESS-GO in
the starter switch, the KEYLESS-GO
start/stop button can be easily removed
by pulling it out of the starter switch.1KEYLESS-GO start/stop button
2Starter switch
KEYLESS-GO start/stop button
3USA only
4Canada only
The SmartKey with KEYLESS-GO must be
located in the vehicle.
Insert KEYLESS-GO start/stop
button1 into starter switch2 (if not
inserted already).
Make sure the automatic transmission
is set toP (
page 185).
Do not depress the brake pedal.
iThe KEYLESS-GO start/stop button does
not need to be removed from the starter switch
when you leave the vehicle. However, always
take the SmartKey with KEYLESS-GO with you
when you leave the vehicle. As long as the
SmartKey with KEYLESS-GO is in the vehicle, the
vehicle’s electrical systems can be switched on
or the engine can be started using the
KEYLESS-GO start/stop button.

42 Getting started
Unlocking
Position 0
Before you press the KEYLESS-GO
start/stop button, the vehicle’s on-board
electronics have status0 (as with
SmartKey removed).
Position 1
Press the KEYLESS-GO start/stop
button once.
This supplies power for some electrical
consumers, such as seat adjustment.Ignition (or Position 2)
Press the KEYLESS-GO start/stop
button twice.
This supplies power for all electrical
consumers.
All lamps (except high beam headlamp
indicator lamp and turn signal indicator
lamps unless activated) in the instru-
ment cluster come on. If a lamp in the
instrument cluster fails to come on
when the ignition is switched on, have
it checked and replaced if necessary. If
a lamp in the instrument cluster re-
mains on after starting the engine or
comes on while driving, refer to “Lamps
in instrument cluster” (
page 400).For information on starting the engine
using the KEYLESS-GO start/stop button,
see “Starting with KEYLESS-GO*”
(
page 55).
For more information on KEYLESS-GO, see
“SmartKey with KEYLESS-GO*”
(
page 113).
iIf you now press the KEYLESS-GO
start/stop button

once more, the ignition (position2) is
switched on

twice more, the power supply is again
switched off
iIf you now press the KEYLESS-GO
start/stop button once more, the power supply
is again switched off.
iWhen you switch on the ignition, the
indicator and warning lamps (except high beam
headlamp indicator lamp and turn signal indica-
tor lamps unless activated) in the instrument
cluster come on. The indicator and warning
lamps (except high beam headlamp indicator
lamp and turn signal indicator lamps if activated)
should go out when the engine is running. This
indicates that the respective systems are
operational.

48 Getting started
Adjusting
Make sure that

you can reach the steering wheel with
your arms slightly bent at the elbows

you can move your legs freely

all displays (including malfunction and
indicator lamps) on the instrument
cluster are clearly visible
The steering wheel adjustment release
handle is located on the lower left of the
steering column.1Release handle
To unlock the steering column, pull
release handle1 out to its stop limit.
Move steering wheel to the desired
position.
Push release handle1 back to its
original position to relock the steering
column.
The steering column is locked into po-
sition again.
Make sure the steering column is
securely locked by trying to move the
steering wheel up and down as well as
in and out before driving off.Steering wheel adjustment, electrical*
Driving without the steering wheel adjust-
ment locked may cause an unexpected
steering wheel movement which could
cause the driver to lose control of the vehi-
cle. Make sure the steering wheel is secure-
ly locked by trying to move it up and down,
and in and out before driving off.
Warning!G
Do not adjust the steering wheel while driv-
ing. Adjusting the steering wheel while driv-
ing could cause the driver to lose control of
the vehicle.
When leaving the vehicle, always remove the
SmartKey or SmartKey with KEYLESS-GO*
from the starter switch, take it with you, and
lock the vehicle.
Even with the SmartKey or SmartKey with
KEYLESS-GO* removed from the starter
switch or the SmartKey with KEYLESS-GO*
removed from the vehicle, the steering
wheel adjustment feature can be operated.
Therefore, do not leave children unattended
in the vehicle, or with access to an unlocked
vehicle. A child’s unsupervised access to a
vehicle could result in an accident and/or
serious personal injury.


76 Safety and Security
Occupant safety
Safety guidelines for the seat belt,
emergency tensioning device and
air bag
Warning!G

Damaged seat belts or belts that were
highly stressed in an accident must be
replaced and their anchoring points
must also be checked. Only use belts in-
stalled or supplied by an authorized
Mercedes-Benz Light Truck Center.

Air bags and pyrotechnic Emergency
Tensioning Devices (ETDs) are designed
to function on a one-time-only basis. An
air bag or ETD that is deployed must be
replaced.

Do not pass belts over sharp edges.
They could tear.

Do not make any modification that could
change the effectiveness of the belts.

Do not bleach or dye seat belts as this
may severely weaken them. In a crash
they may not be able to provide ade-
quate protection.

No modifications of any kind may be
made to any components or wiring of
the SRS. This includes changing or
removing any component or part of the
SRS, the installation of additional trim
material, badges, etc. over the steering
wheel hub, front passenger front air bag
cover, outboard sides of the seat back-
rests, door trim panels, or door frame
trims, and installation of additional
electrical/electronic equipment on or
near SRS components and wiring. Keep
area between air bags and occupants
free from objects (e.g. packages, purs-
es, umbrellas, etc.).

Do not hang items such as coat hangers
from the coat hooks or handles over the
door. These items may turn into projec-
tiles and cause head and other injuries
when the window curtain air bag is
deployed.

Air bag system components will be hot
after an air bag has inflated. Do not
touch.

Never place your feet on the instrument
panel, dashboard, or on the seat. Always
keep both feet on the floor in front of the
seat.

In addition, improper repair work on the
SRS creates a risk of rendering the SRS
inoperative or causing unintended air
bag deployment. Work on the SRS must
therefore only be performed by qualified
technicians. Contact an authorized
Mercedes-Benz Light Truck Center.

For your protection and the protection
of others, when scrapping the air bag
unit or emergency tensioning device,
our safety instructions must be fol-
lowed. These instructions are available
from any authorized Mercedes-Benz
Light Truck Center.

Given the considerable deployment
speed, required inflation volume, and
the textile structure of the air bags,
there is the possibility of abrasions or
other potentially more serious injuries
resulting from air bag deployment.

121 Controls in detail
Locking and unlocking
Power tailgate*
In vehicles with power tailgate, you can

open and close the tailgate from the
inside and the outside electrically

limit the opening height of the tailgate

interrupt the opening/closing proce-
dure at any time by

pressing or pulling the
door-mounted remote tailgate
switch (
page 122)

pressing the Šbutton on the
SmartKey (
page 110) or
SmartKey with KEYLESS-GO*
(
page 113)

pressing the tailgate closing switch
(
page 123)

pressing the tailgate
closing/locking switch (vehicles
with KEYLESS-GO*) (
page 123)Opening the tailgate from the outside
You can unlock and open the tailgate
simultaneously from the outside when the
vehicle is at a standstill.
Press and hold buttonŠ on the
SmartKey or SmartKey with
KEYLESS-GO* until the tailgate unlocks
and opens.
While the tailgate is opening, an
acoustic signal sounds.
or
Vehicles with KEYLESS-GO*:
Pull on the handle (
page 120).
The tailgate is unlocked and opens.
While the tailgate is opening, an acous-
tic signal sounds.Opening the tailgate from the inside
You can unlock and open the tailgate si-
multaneously from the driver’s seat when
the vehicle is at a standstill.
!The tailgate swings open upwards automat-
ically. Always make sure there is sufficient over-
head clearance.
Warning!G
Maintain sight of the area around the rear of
the vehicle while operating the tailgate with
the door-mounted remote tailgate switch or
with the Šbutton on the SmartKey or
SmartKey with KEYLESS-GO*. Monitor the
opening procedure carefully to make sure
no one is in danger of being injured.
To interrupt the opening procedure, press or
pull the door-mounted remote tailgate
switch or press the Šbutton on the
SmartKey or SmartKey with KEYLESS-GO*.