2008 MERCEDES-BENZ ML320 electrical

493 Practical hints
Battery
2Perforated floor carpet, unfolded
Fold the floor carpet piece2 in
direction of the arrow.
Move the front passenger seat to the
most forward and upward position
again (
page 44).
Switch off the ignition (page 40).
Remove SmartKey from starter switch.
Vehicles with KEYLESS-GO*:
Make sure the vehicle’s on-board
electronics have status0 (Turn off
the engine or all electrical systems
using the KEYLESS-GO start/stop
button. Open the driver’s door. With
the driver’s door open, the vehicle’s
on-board electronics have status0,
same as with the SmartKey
removed from the starter switch).
Enter the rear passenger compartment
again.Step 4 (Disconnecting)
3Air channel
4Clip with pin insert
Pull pin out of clip4 in direction of
arrow.
Pull clip with pin4 outwards.
Remove air channel3 by pulling it out
in direction of arrow.
iIf the vehicle battery is discharged and you
had the vehicle jump started, turn off the engine.

495 Practical hints
Battery
Step 8 (Removing)
cBattery
Tilt the batteryc with the negative
terminal side upwards.
Take out the battery maintaining its
tilted position in the direction of the
arrow.Step 9 (Reinstalling)
Carry out step 8 in reverse order
(
page 495).
Battery, shown removed for illustration
9Battery ventilation hose
dVent plug
Carry out step 10 to reconnect the
battery (
page 495).
Follow steps 5 to 1 in reverse order to
completely reinstall the battery
(
page 494) to (page 491).
Step 10 (Reconnecting)
If the battery has been removed, first
carry out step 8 in reverse order
(
page 495).
Open the driver’s door.
Make sure all electrical consumers are
turned off.
Make sure the SmartKey is removed
from the starter switch.
Vehicles with KEYLESS-GO*:
Make sure the vehicle’s on-board
electronics have status0 (Open the
driver’s door. With the driver’s door
open, the vehicle’s on-board elec-
tronics have status0, same as with
the SmartKey removed from the
starter switch (
page 39)).
!The battery, the battery ventilation hose9
and the lateral plugd (
page 495) must
always be securely installed when the vehicle is
in operation.


497 Practical hints
Jump starting
Jump starting
If the battery is discharged, the engine can
be started with jumper cables and the bat-
tery of another vehicle. Observe the follow-
ing:

Jump starting should only be performed
using the jump-start contacts located
in the engine compartment
(
page 498).

Jump starting should only be performed
when the engine and catalytic
converter
1 are cold.

Do not start the engine if the battery is
frozen. Let the battery thaw out first.

Only jump start from batteries with the
same voltage rating (12 V). Jump start-
ing with a higher voltage battery could
damage the vehicle’s electrical system,
which will not be covered by the
Mercedes-Benz Limited Warranty.

Only use jumper cables with sufficient
cross-section and insulated terminal
clamps.

Always make sure the jumper cables
are not on or near pulleys, fans or other
parts that move when the engine is
started or running.
Warning!G
Failure to follow these directions will cause
damage to the electronic components, and
can lead to a battery explosion and severe
injury or death.
Never lean over batteries while connecting
or jump starting, you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water, and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and very explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking, etc.
Attempting to jump start a frozen battery
can result in it exploding, causing personal
injury.
Read all instructions before proceeding.
1Vehicles with gasoline engine only.
!Do not tow-start the vehicle.
!Avoid repeated and lengthy starting
attempts.
Do not attempt to start the engine using a
battery quick charge unit.
If the engine does not run after several unsuc-
cessful starting attempts, have it checked at the
nearest authorized Mercedes-Benz Light Truck
Center.
Excessive unburned fuel generated by repeated
failed starting attempts may damage the catalyt-
ic converter
1.
Make sure the jumper cables do not have loose
or missing insulation.
Make sure the cable clamps do not touch any
other metal part while the other end is still at-
tached to a battery.

498 Practical hints
Jump starting
The jump-start contacts are located in the
engine compartment.
1Negative (-) terminal
2Positive (+) terminal
3Positive terminal cover
Make sure the two vehicles do not
touch.
Turn off all electrical consumers.
Apply parking brake (page 65).
Set automatic transmission to
positionP (
page 185).
Open the hood (page 341).
Remove cover from negative
terminal1.
Flip up cover3 of positive terminal2
in direction of arrow.
1Negative terminal of discharged
battery
2Positive terminal of discharged battery
4Positive terminal of charged battery
5Negative terminal of charged battery
Connect positive terminal2 and4
with the jumper cable. Clamp cable to
charged battery4 first.
Start engine of the vehicle with the
charged battery and run at idle speed.
Connect negative terminals1 and5
of the batteries with the second jumper
cable. Clamp the cable to negative
terminal5 of the charged battery
first.
Start the engine of the disabled vehi-
cle.
You can now turn on the electrical consum-
ers. Do not switch on the headlamps under
any circumstances.
Remove the jumper cables first from
negative terminals1 and5 and then
from positive terminals2 and4.
You can now switch on the headlamps.
Have the battery checked at the near-
est authorized Mercedes-Benz Light
Truck Center.
Warning!G
Keep flames or sparks away from battery.
Do not smoke.
Observe all safety instructions and precau-
tions when handling automotive batteries
(
page 489).
!Never invert the terminal connections!

499 Practical hints
Towing the vehicle
Towing the vehicle
Mercedes-Benz recommends that the
vehicle be transported with all wheels off
the ground using flatbed or appropriate
wheel lift/dolly equipment. This method is
preferable to other types of towing.If circumstances do not permit the recom-
mended towing methods, the vehicle may
be towed with all wheels on the ground
only so far as necessary to have the vehicle
moved to a safe location where the recom-
mended towing methods can be employed.
When towing the vehicle with all wheels on
the ground, the vehicle may be towed only
for distances up to 30 miles (50 km) and at
a speed not to exceed 30 mph (50 km/h).
!Do not tow-start the vehicle.
!Use flatbed or wheel lift/dolly equipment,
with the SmartKey in starter switch turned to
position0.
Do not tow with sling-type equipment. Towing
with sling-type equipment over bumpy roads will
damage radiator and supports.
To prevent damage during transport, do not tie
down vehicle by its chassis or suspension parts.
Use the towing eyes.
Switch off the ESP
® (page 102) and the
automatic central locking (
page 125).
!Do not tow with one axle raised. Doing so
could damage the transfer case, which is not
covered by the Mercedes-Benz Limited
Warranty.
All wheels must be on or off the ground. Observe
instructions for towing the vehicle with all
wheels on the ground.
Warning!G
If circumstances require towing the vehicle
with all wheels on the ground, always tow
with a tow bar if

the engine will not run

there is a malfunction in the brake
system

there is a malfunction in the power
supply or in the vehicle’s electrical
system
This is necessary to adequately control the
towed vehicle.
Prior to towing the vehicle with all wheels on
the ground, make sure the automatic trans-
mission is in neutral positionN.

504 Practical hints
Fuses
The electrical fuses in your vehicle serve to
switch off malfunctioning power circuits.
If a fuse is blown, the components and sys-
tems secured by that fuse will stop operat-
ing.If a newly inserted fuse blows again, have
the cause determined and rectified by an
authorized Mercedes-Benz Light Truck
Center.
A fuse chart explains the fuse allocation
and fuse amperages. It is located in the
cargo compartment with the vehicle tool
kit (
page 448).
The electrical fuses are located in different
fuse boxes:

Fuse box in engine compartment
(
page 505)

Fuse box in cargo compartment
(
page 505)

Fuse box in passenger compartment
(
page 506)Before replacing fuses:
Apply parking brake (page 65).
Make sure the automatic transmission
is set toP (
page 185).
The gear position indicator in the multi-
function display should be on
P.
Turn off all electrical consumers.
Turn off the engine (page 40).
Remove the SmartKey from the starter
switch.
Vehicles with KEYLESS-GO*:
Open the driver’s door (this puts
the starter switch in position0,
same as with the SmartKey re-
moved from the starter switch). The
driver’s door then can be closed
again.
Warning!G
Only use fuses approved by Mercedes-Benz
with the specified amperage for the system
in question and do not attempt to repair or
bridge a blown fuse. Using other than ap-
proved fuses or using repaired or bridged
fuses may cause an overload leading to a
fire, and/or cause damage to electrical
components and/or systems. Have the
cause determined and remedied by an au-
thorized Mercedes-Benz Light Truck Center.
iA blown fuse must be replaced by an appro-
priate spare fuse (recognizable by its color or the
fuse rating given on the fuse) of the amperage
recommended in the fuse chart. Any
Mercedes-Benz Light Truck Center will be glad to
advise you on this subject.

507 Technical data
Parts service
Warranty coverage
Identification labels
Layout of poly-V-belt drive
Engine
Rims and tires
Electrical system
Main Dimensions
Weights
Fuels, coolants, lubricants

519 Technical data
Electrical system
Electrical system
ModelML 350ML 550ML 63 AMG
Generator (alternator)14 V/180 A14 V/180 A14 V/180 A
Starter motor12 V/1.4 kW12 V/1.7 kW12 V/2.1 kW
Battery12 V/70 Ah12 V/95 Ah12 V/95 Ah
Spark plugsBosch Y7MPP33NGK PLKR7A-1
1Contact an authorized Mercedes-Benz Light Truck Center.
Electrode gap0.031 in (0.8 mm)0.031 in (0.8 mm)0.039 in (1.0 mm)
Tightening torque15 – 19 lb-ft (20 – 25 Nm)15 – 19 lb-ft (20 – 25 Nm)15 – 22 lb-ft (20 – 30 Nm)
ModelML 320 CDI
Generator (alternator)14 V/180 A
Starter motor12 V/2.0 kW
Battery12 V/95 Ah