Contents
Technical data.................................. 407
Parts service ...................................... 408
Warranty coverage ............................. 409 Loss of Service and Warranty
Information Booklet...................... 409
Identification labels............................ 410
Layout of poly-V-belt drive ................. 412
G 500 ........................................... 412
G 55 AMG..................................... 412
Engine ................................................ 413
Rims and tires .................................... 414 Same size tires ............................. 415
Spare wheel ................................. 416
Electrical system.......... ...................... 417
Main dimensions, vehicle weights
and ratings ......................................... 418 Main dimensions .......................... 418
Vehicle weights and ratings ......... 419 Fuels, coolants, lubricants, etc. ......... 420
Capacities .................................... 420
Engine oils.................................... 423
Engine oil additives ...................... 423
Air conditioning refr igerant .......... 423
Brake fluid .................................... 423
Premium unleaded gasoline ......... 424
Fuel requirements ........................ 424
Gasoline additives ........................ 425
Coolants....................................... 425
Windshield/rear window washer
system and headlamp
cleaning system ........................... 428Index ................................................. 429
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264 Operation
At the gas station
RefuelingThe fuel filler flap is located on the
right-hand side of the vehicle towards the
rear.
Locking/unlocking the vehicle with the
SmartKey automatically locks/unlocks the
fuel filler flap.
1 Fuel filler flap
2 Fuel filler capTurn off the engine.
Remove the SmartKey from the starter
switch.
Push on fuel filler flap 1 at the
position indicated by the arrow.
Fuel filler flap 1 springs open.
Turn fuel filler cap 2 to the left and
hold on to it until possible pressure is
released.
Take off fuel filler cap 2.
Set fuel filler cap 2 in the recess
(indicated by the arrow) on fuel filler
flap 1.
To prevent fuel vapors from escaping
into open air, fully insert filler nozzle
unit.
Warning!G
Gasoline is highly flam mable and poisonous.
It burns violently and can cause serious
injury.
Never allow sparks, flame or smoking
materials near gasoline!
Turn off the engine before refueling.
Whenever you are around gasoline, avoid
inhaling fumes and skin or clothing contact,
extinguish all smoking materials.
Direct skin contact with fuels and the
inhalation of fuel vapors are damaging to
your health.
iIn case that the central locking system does
not release the fuel filler flap, or the opening
mechanism is clamping, you can open the fuel
filler flap using an emergency release in the
cargo compartment, see “Fuel filler flap”
(
page 370).
!The fuel filler cap is tethered to the fuel filler
neck. Do not drop the cap. It could damage the
vehicle paint finish.
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265
Operation
At the gas station
Only fill your tank until the filler nozzle
unit cuts out –
do not top off or
overfill .
Replace fuel filler cap 2 by turning it
clockwise until it audibly engages.
Close fuel filler flap 1.
You should hear the latch close shut.
Check regularly and before a long trip
For information on quantities and require-
ments of operating agents, see “Fuels,
coolants, lubricants, etc.” (
page 420).
Open the hood (page 267).
G 500
1 Coolant
2 Brake fluid
Warning!G
Overfilling of the fuel tank may create pres-
sure in the system which could cause a gas
discharge. This could cause the gas to spray
back out when removing the fuel pump noz-
zle, which could caus e personal injury.
!When refueling the vehicle, make certain
that no gasoline comes into contact with the rear
side marker to prevent damaging the lens.
iMake sure to close the fuel filler flap before
locking your vehicle as the flap locking pin
prevents closing after you have locked the
vehicle.
iLeaving the engine running and the fuel cap
open can cause the ? malfunction indicator
lamp (USA only) or the ± malfunction indica-
tor lamp (Canada only) comes on.
For more information, see “Practical hints”
(
page 328).
iOnly use premium unleaded gasoline with a
minimum Posted Octane Rating of 91 (average of
96 RON/86 MON). Information on gasoline
quality can normally be found on the fuel pump.
Please contact gas station personnel in case la-
bels on the pump cannot be found.
For more information on gasoline, see “Premium
unleaded gasoline” (
page 424), refer to the
Factory Approved Service Products pamphlet
(USA only), or contact an authorized
Mercedes-Benz Light Truck Center.
W463.boo Seite 265 Montag, 19 . November 2007 8:41 08
280 Operation
Tires and wheels
Direction of rotation
Unidirectional tires offer added advan-
tages, such as better hydroplaning per-
formance. To benefit, however, you must
make sure the tires rotate in the direction
specified.
An arrow on the sidewall indicates the
intended direction of rotation (spinning) of
the tire.Loading the vehicle
Two labels on your vehicle show how much
weight it may properly carry.
1) The Tire and Loading Information placard can be found on the driver’s
door B-pillar. This placard tells you
important information about the
number of people that can be in the
vehicle and the total weight that can be
carried in the vehicle. It also contains
information on the proper size and
recommended tire inflation pressures
for the original equipment tires on your
vehicle.
2) The certification label, also found on the driver’s door B-pillar tells you about
the gross weight capacity of your vehi-
cle, called the Gross Vehicle Weight
Rating (GVWR). The GVWR includes the
weight of the vehicle, all occupants,
fuel and cargo. The certification label
also tells you about the front and rear
axle weight capacity, called the Gross
Axle Weight Rating (GAWR). The GAWR is the total allowable weight that can be
carried by a single axle (front or rear).
Never exceed the GVWR or GAWR for
either the front axle or rear axle.
1 Driver’s door B-pillar
Following is a discussion on how to work
with the information contained on the Tire
and Loading Information placard with
regards to loading your vehicle.
iSpare wheels may be mounted against the
direction of rotation (spinning) even with a
unidirectional tire for temporary use only until
the regular drive wheel has been repaired or
replaced. Always observe and follow applicable
temporary use restrictions and speed limitations
indicated on the spare wheel.
W463.boo Seite 280 Montag, 19 . November 2007 8:41 08
301
Operation
Tires and wheels
For more information on tire load rating
(
page 296).
For information on calculating total and
cargo load capacities (
page 282).
Maximum tire inflation pressure
1 Maximum permissible tire inflation
pressure
This is the maximum permissible tire
inflation pressure for the tire. Always follow the recommended tire
inflation pressure (
page 286) for proper
tire inflation.Warning!G
Do not overload the tires by exceeding the
specified load limit as indicated on the Tire
and Loading Information placard located on
the driver’s door B-pillar. Overloading the
tires can overheat them, possibly causing a
blowout. Overloading the tires can also
result in handling or steering problems, or
brake failure.
iFor illustration purposes only. Actual data
on tires are specific to each vehicle and may vary
from data shown in above illustration.
Warning!G
Never exceed the max. tire inflation
pressure. Follow recommended tire inflation
pressures.
Do not underinflate tire s. Underinflated tires
wear excessively and/or unevenly,
adversely affect handling and fuel economy,
and are more likely to fail from being over-
heated.
Do not overinflate tires. Overinflated tires
can adversely affect handling and ride
comfort, wear unevenly, increase stopping
distance, and result in sudden deflation
(blowout) because they are more likely to
become punctured or damaged by road
debris, potholes etc.
W463.boo Seite 301 Montag, 19 . November 2007 8:41 08
304 Operation
Tires and wheels
Tire ply material1 Plies in sidewall
2 Plies under tread
This marking tells you about the type of
cord and number of plies in the sidewall
and under the tread.Tire and loading terminology
Accessory weight
The combined weight (in excess of those
standard items which may be replaced) of
automatic transmission, power steering,
power brakes, power windows, power
seats, radio, and heater, to the extent that
these items are available as
factory-installed equipment (whether
installed or not).
Air pressure
The amount of air inside the tire pressing
outward on each square inch of the tire.
Air pressure is expressed in pounds per
square inch (psi), or kilopascal (kPa) or
bars.
Aspect ratio
Dimensional relationship between tire
section height and section width
expressed in percentage. Bar
Another metric unit for air pressure. There
are 14.5038 pounds per square inch (psi)
to 1 bar; there are 100 kilopascals (kPa)
to 1 bar.
Bead
The tire bead contains steel wires wrapped
by steel cords that hold the tire onto the
rim.
Cold tire inflation pressure
Tire inflation pressure when your vehicle
has been sitting for
at least 3 hours or
driven no more than 1 mile (1.6 km).
Curb weight
The weight of a motor vehicle with stan-
dard equipment incl uding the maximum
capacity of fuel, oil, and coolant, and, if so
equipped, air conditioning and additional
optional equipment, but without passen-
gers and cargo.
iFor illustration purposes only. Actual data
on tires are specific to each vehicle and may vary
from data shown in above illustration.
W463.boo Seite 304 Montag, 19 . November 2007 8:41 08
306 Operation
Tires and wheels
Production options weight
The combined weight of those installed
regular production options weighing over
5 lbs (2.3 kilograms) in excess of those
standard items which they replace, not
previously considered in curb weight or
accessory weight, including heavy duty
brakes, ride levelers, heavy duty battery,
and special trim.
PSI (P
ounds per square inch)
A standard unit of measure for air pressure
-> bar, kilopascal (kPa).
Recommended tire inflation pressure
Recommended tire inflation pressure for
normal driving conditions is listed on the
Tire and Loading Information placard locat-
ed on the driver’s door B-pillar. Provides
best handling, tread life and riding com-
fort. If so equipped, supplemental informa-
tion pertaining to special driving situations
can be found on the tire inflation pressure
label on the inside of the fuel filler flap. Rim
A metal support for a tire or a tire and tube
assembly upon which the tire beads are
seated.
Sidewall
The portion of a tire between the tread and
the bead.
TIN (Tire Identification Number)
Unique identifier which facilitates efforts
by tire manufacturers to notify purchasers
in recall situations or other safety matters
concerning tires and gives purchases the
means to easily identify such tires. The TIN
is comprised of “Manufacturer’s identifi-
cation mark”, “Tire size”, “Tire type code”
and “Date of manufacture”.
Tire load rating
Numerical code associated with the
maximum load a tire can support. Tire ply composition and material used
This indicates the number of plies or the
number of layers of ru
bber-coated fabric in
the tire tread and sidewall. Tire manufac-
turers also must indicate the ply materials
in the tire and sidewall, which include
steel, nylon, polyester, and others.
Tire speed rating
Part of tire designation; indicates the
speed range for which a tire is approved.
Total load limit
Rated cargo and luggage load plus
68 kilograms (150 lbs) times the vehicle’s
designated seating capacity.
W463.boo Seite 306 Montag, 19 . November 2007 8:41 08
329
Practical hints
What to do if …
ProblemPossible cause/consequenceSuggested solution
ú(USA only)
±(Canada only)
The yellow engine malfunc-
tion indicator lamp comes on
while driving.A loss of pressure has been
detected in the fuel system. The fuel
filler cap may not be closed properly
or the fuel system may be leaky.Check the fuel filler cap (page 264).
If it is not closed properly:
Close the fuel filler cap.
If it is closed properly:
Have the fuel system checked at an
authorized Mercedes-Benz Light
Truck Center.
Your fuel tank is empty.After refueling start, turn off and
restart the engine th ree or four times
in succession.
The limp-home (emergency opera-
tion) mode is canceled. You do not
need to have your vehicle checked.
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