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STEERING WHEELST-15
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ON-VEHICLE REPAIR
STEERING WHEEL
On-Vehicle Inspection and ServiceINFOID:0000000004920096
CHECKING CONDITION OF INSTALLATION
• Check installation condition of steering gear assembly, front suspension, axle and steering column.
• Check if movement exists when steering wheel is mo ved up and down, to the left and right and to the axial
direction.
• Check if the nuts for steering gear assembly are loose. Refer to ST-23, "
Removal and Installation".
CHECKING STEERING WHEEL PLAY
1. Turn tires straight ahead, start engine, then turn steer ing wheel to the left and right lightly, and measure
steering wheel movement on the outer circumference when steering wheel is turned up to the point where
tires start moving.
CHECKING NEUTRAL POSITION ON STEERING WHEEL
• Check neutral position on steering wheel after confirming that front wheel alignment is correct. Refer to FSU-
7, "Front Wheel Alignment".
1. Turn tires straight ahead, check if steering wheel is in the neutral position.
2. If it is not in the neutral position, remo ve steering wheel and reinstall it correctly.
3. If the neutral position cannot be attained by repositi oning the steering wheel two teeth or less on steering
stem, loosen tie-rod lock nuts of steering outer socket s, then adjust tie-rods by the same amount in the
opposite direction.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level, dry surface and set parking brake.
2. Start engine.
3. Bring power steering fluid up to operating temperature of 60 ° – 80 °C (140 ° – 176 °F).
4. Tires need to be inflated to specified pressure. Refer to WT-51, "
Tire".
5. Check steering wheel turning force using Tool when steering wheel has been turned 360 ° from the neutral position.
End play of the axial direction
for steering wheel : 0 mm (0 in)
LGIA0024E
Steering wheel play on the outer circumference : 0 − 35 mm (0 − 1.38 in)
Tool number — (J-44372)
Steering wheel turning force : 39 N (4 kg-f, 9 lb-f) or less
WGIA0035E
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ST-18
< REMOVAL AND INSTALLATION >
STEERING WHEEL
REMOVAL AND INSTALLATION
STEERING WHEEL
Removal and InstallationINFOID:0000000004920098
REMOVAL
1. Set the front wheels in the straight-ahead position.
2. Remove the driver air bag module. Refer to SR-5, "
Removal and Installation" .
3. Disconnect steering wheel switches.
4. Remove the steering wheel center nut.
5. Remove the steering wheel using Tool.
CAUTION:
Place a piece of tape across the sp iral cable so it will not be
rotated out of position.
6. Disconnect heated steering wheel connector.
7. Inspect the steering wheel near the puller holes for damage. If damaged, replace the steering wheel.
• Remove steering wheel rear cover and steering wheelswitches, if required.
INSTALLATION
Installation is in the reverse order of removal.
• Align spiral cable correctly when installing steering wheel. Makesure that the spiral cable is in the neutral position. The neutral
position is detected by turning left 2.5 revolutions from the right
end position and ending with the knob at the top.
• Refer to BRC-8, "
ADJUSTMENT OF STEERING ANGLE SEN-
SOR NEUTRAL POSITION : Special Repair Requirement" for
steering angle sensor adjustment.
• After the work is completed, perform self-diagnosis to make sure no malfunction is detected. Refer to SRC-13, "
SRS Operation
Check".
• Tighten steering wheel center nut to specification. ST-18,
"Removal and Installation".
CAUTION:
• The spiral cable may snap due to steering operation if the
cable is not installed in the correct position.
• With the steering linkage di sconnected, the cable may snap
by turning the steering wheel beyond the limited number of
turns. The spiral cable can be turned counterclockwise about
2.5 turns from the neutral position. Tool number : ST27180001 (J-25726-A)
SGIA1524J
WGIA0038E
PHIA0275E
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STEERING COLUMNST-21
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4. Remove lock nut and bolt, then separate upper shaft from upper joint.
5. Remove two nuts and two bolts, then remove steering column assembly from steering member.
6. Remove hole cover seal and clamp.
7. Remove mounting nuts, then remove hole cover from dash panel.
8. Raise vehicle, then remove mounting bolt (lower side) of lower joint shaft and remove lower joint shaft and upper shaft as an
assembly.
INSPECTION AFTER REMOVAL
• Check for damage to steering column jacket tube. If damage is found, replace steering column with new
one.
• If vehicle has been in a collision, check column length L, “L
1 and “L2 as shown. If out of specification, replace
steering column with new one.
LGIA0027E
LGIA0028E
LGIA0029E
Steering column length
L : 610 mm (24.02 in)
L
1: 158 mm (6.22 in)
L
2: 262 mm (10.31 in)
WGIA0080E
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ST-22
< REMOVAL AND INSTALLATION >
STEERING COLUMN
• Check for proper lubrication, apply grease as necessary.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• When installing the steering column, finger-tighten all of the lower bracket and joint retaining bolts;
then tighten them to specifi cation. Do not apply undue st ress to the steering column.
• The lower nut on the upper joint may not be reused.
NOTE:
Align slit of the coupling joint with projection on dust cover. Insert the
joint until surface "A" contacts surface "B".
• After installation, turn steering wheel to make sure it moves smoothly. Make sure the number of turns are the same from the
straight-forward position to left and right locks. Make sure that the
steering wheel is in a neutral position when driving straight ahead.
• When installing steering column to steering member, install mount- ing nut from front side of vehicle.
INSPECTION AFTER INSTALLATION
• After installing steering column to vehicle, chec k tilt device operation range is within specification.
• Check if steering wheel operation can turn to the end of the left and right stops smoothly.
SGIA0475E
SST491C
Range "A" : 61.3 mm (2.41 in)
: 3° per notch at 5 steps
WGIA0083E
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POWER STEERING GEAR AND LINKAGEST-25
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• With steering wheel in straight ahead position, make sure slit of lower joint "A" fits with the projection on rear cover cap "B", while
checking that mark on steering gear assembly aligns with mark on
rear cover cap
• After installation, bleed the air from the steering hydraulic system. Refer to ST-13, "
Air Bleeding Hydraulic
System".
INSPECTION AFTER INSTALLATION
Check if steering wheel turns smoothly when it is turned several times fully to the left and right lock positions.
SST491C
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POWER STEERING GEAR AND LINKAGEST-31
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POWER STEERING GEAR AND LINKAGE
Disassembly and AssemblyINFOID:0000000004920105
CAUTION:
• Secure steering gear assembly with a vise, using copper plates or something similar to prevent it
from being damaged. Do not grip cylinder with a vise.
• Before performing disassembly, clean steering gear assembly with kerosene. Be careful not to bring
any kerosene into contact with the di scharge and return port connectors.
DISASSEMBLY
1. Remove cylinder tubes from gear housing assembly.
2. Loosen lock nuts of outer sockets, and remove outer sockets.
3. Remove boot clamps of the small diameter si de and the large diameter side, then remove boot.
CAUTION:
When removing boots, be careful not to damage inner socket and gear housing assembly. If they
are damaged, change th em to avoid oil leaks.
4. Remove inner sockets.
INSPECTION AFTER DISASSEMBLY
Boot
Check boot for tears, cracks and deformation. Replace if necessary.
1. Boot clamp 2. Inner socket3. Boot
4. Boot clamp 5. Outer socket6. Cylinder tubes
7. Gear housing assembly 8. Connector
AWGIA0087GB
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2. Install the large-diameter side of the boots to the gear housing assembly.
3. Install the small-diameter side of the boots to the groove of the inner sockets.
4. Install the boot clamps to the boots, as shown. CAUTION:
Do not reuse the large-diameter boot clamps.
5. Crimp the large-diameter boot clamps, using Tool.
6. Install the cylinder tubes to the gear housing assembly.
7. Install the lock nuts and outer sockets to the inner sockets.
SGIA0550E
AST139
Tool number : KV40107300 ( — )
RAC1133D
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ST-34
< DISASSEMBLY AND ASSEMBLY >
POWER STEERING GEAR AND LINKAGE
8. Thread the outer sockets onto the inner sockets to the specifiedlength "L", then tighten the lock nuts to the specification. Refer to
ST-23, "
Removal and Installation". Reconfirm that the tie-rod
length "L" is within specification.
Maximum inner socket
length "L" : 115.2 mm (4.54 in)
SGIA0167E
Revision: March 2010
2008 QX56