EM-52
< ON-VEHICLE REPAIR >
TIMING CHAIN
a. Apply engine oil onto the threaded parts of the bolt and seating area.
b. Select the one most visible notch of the four on the bolt flange.Corresponding to the selected notch, put a alignment mark
(such as paint) on the crankshaft pulley.
14. Rotate the crankshaft pulley in normal direction (clockwise when viewed from engine front) to check for parts interference.
15. Installation of the remaining components is in the reverse of order of removal.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak- age at connection points.
• Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec-
ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
Crankshaft pulley bolt torque
Step 1 : 93.1 N·m (9.5 kg-m, 69 ft-lb)
Step 2 : additional 90 ° (angle tightening)
KBIA2519E
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid A/T and CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakage Leakage
Exhaust gas —Leakage —
Revision: March 2010 2008 QX56
CAMSHAFTEM-63
< ON-VEHICLE REPAIR >
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1. Check engine oil level. Refer to
LU-8, "Inspection".
2. Perform the following procedure so as to prevent the engine from being unintentionally started while checking.
a. Release fuel pressure. Refer to EC-494, "
Fuel Pressure Check".
b. Disconnect ignition coil and injector harness connectors if practical.
3. Remove IVT control solenoid valve.
4. Crank engine, and then make sure that engine oil comes out from IVT control cover oil hole. End cranking after checking.
WARNING:
Be careful not to touch rotating parts (drive be lts, idler pulley, and crankshaft pulley, etc.).
CAUTION:
• Engine oil may squirt from IVT control solenoid valve installation hole during cranking. Use a
shop cloth to prevent engine oil from splash ing on worker, engine components and vehicle.
• Do not allow engine oil to get on rubber components such as drive belts or engine mount insula- tors. Immediately wipe off any splashed engine oil.
5. Clean oil groove between oil strainer and IVT control solenoid valve if engine oil does not come out from IVT control valve cover oil hole. Refer to LU-7, "
Schematic".
6. Remove components between IVT control solenoid valve and camshaft sprocket (INT), and then check each oil groove for clogging.
• Clean oil groove if necessary.
7. After inspection, installation of the remaining components is in the reverse order of removal.
Revision: March 2010 2008 QX56
EM-66
< ON-VEHICLE REPAIR >
OIL SEAL
• Press-fit until the height of the front oil seal is level with themounting surface using suitable tool.
CAUTION:
• Do not damage front timing chain case and crankshaft.
• Press-fit straight and avoid cau sing burrs or tilting of the
oil seal.
3. Apply engine oil onto the threaded parts of the crankshaft pulley bolt and seating area.
4. Align the matchmark on the crankshaft pulley bolt flange and the crankshaft pulley, install crankshaft pulley and tighten bolt to
specifications using Tool.
5. Remove Tool (A).
6. Installation of the remaining components is in the reverse order of removal.
Removal and Installation of Rear Oil SealINFOID:0000000004975988
REMOVAL
1. Remove the transmission assembly. Refer to TM-214, "Removal and Installation (2WD)" or TM-216,
"Removal and Installation (4WD)".
2. Before removing the drive plate, put a match mark (A) on the crankshaft and drive plate for alignment during installation
3. Remove the drive plate.
PBIC2931E
Crankshaft pulley bolt torque
Step 1 : 93.1 N·m (9.5 kg-m, 69 ft-lb)
Step 2 : additional 90 ° (angle tightening)
Tool number : KV10112100 (BT-8653-A)
KBIA2519E
LBIA0455E
ALBIA0522ZZ
Revision: March 2010 2008 QX56
CYLINDER HEADEM-69
< ON-VEHICLE REPAIR >
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• Cylinder head bolts are tightened by plastic zone tightening
method. Whenever the size difference between d1 and d2 exceeds
the limit, replace the bolt with a new one.
• If reduction of diameter appears in a position other than d2, use it as d2 point.
INSTALLATION
1. Install a new cylinder head gasket.
2. Install the cylinder head. Follow the steps below to tighten the bolts in the numerical order shown.
CAUTION:
• If cylinder head bolts are re-used, check their diameters
before installation. Refer to "Cylinder Head Bolts Diame-
ter".
a. Apply engine oil to threads and seating surface of the bolts.
b. Measure the tightening angle using Tool. CAUTION:
Measure the tightening angl e using Tool. Do not measure
visually.
3. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items: Limit (d1 - d2) : 0.23 mm (0.0091 in)
KBIA0189E
PBIC0068E
Step a : 44.1 N·m (4.5 kg-m, 33 ft-lb)
Step b : 70°
clockwise
Step c : Loosen in the reverse order of tightening.
Step d : 44.1 N·m (4.5 kg-m, 33 ft-lb)
Step e : 60 ° clockwise
Step f : 60° clockwise
WBIA0603E
Tool number : KV10112100 (BT-8653-A)
Revision: March 2010 2008 QX56
EM-70
< ON-VEHICLE REPAIR >
CYLINDER HEAD
*Power steering fluid, brake fluid, etc.
Disassembly and AssemblyINFOID:0000000001538829
DISASSEMBLY
1. Remove the spark plug. Refer to EM-16, "Removal and Installation".
2. Remove the valve lifter. • Identify the installation positions, and store them without mixing them up.
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid A/T and CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakage Leakage
Exhaust gas —Leakage —
1. Spark plug 2. Valve lifter3. Valve collet
4. Valve spring retainer 5. Valve spring6. Valve spring seat
7. Valve oil seal 8. Valve guide9. Valve seat
10. Valve (INT) 11. Valve (EXH)12. Cylinder head (LH bank)
13. Spark plug tube 14. Cylinder head (RH bank)
WBIA0470E
Revision: March 2010 2008 QX56
ENGINE ASSEMBLYEM-79
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4. Remove the engine hood. Refer to
DLK-224, "Removal and Installation of Hood Assembly".
5. Remove the cowl extension. Refer to EXT-18, "
Removal and Installation".
6. Remove the engine room cover using power tools.
7. Remove the air duct and air cleaner case assembly. Refer to EM-25, "
Removal and Installation".
8. Disconnect the vacuum hose between the vehicle and engine and set it aside.
9. Remove the radiator assembly and hoses. Refer to CO-15, "
Removal and Installation".
10. Remove the drive belts. Refer to EM-13, "
Removal and Installation".
11. Remove the fan blade. Refer to CO-18, "
Removal and Installation (Crankshaft Driven Type)".
12. Disconnect the engine room harness from the fuse box and set it aside.
13. Disconnect the ECM.
14. Disconnect the engine room harness from the engine side and set it aside.
15. Disconnect the engine harness grounds.
16. Disconnect the power steering reservoir t ank from the engine and move it aside.
17. Disconnect the power steering oil pump from the engine. Move it aside and secure it using suitable wire or rope. Refer to ST-26, "
Removal and Installation".
18. Remove the A/C compressor bolts and set the compressor aside. Refer to HA-31, "
Removal and Installa-
tion for Compressor" (ATC).
19. Disconnect the brake booster vacuum line.
20. Disconnect the EVAP line.
21. Disconnect the fuel hose at the engine side connection. Refer to EM-40, "
Removal and Installation".
22. Disconnect the heater hoses at the cowl, and in stall plugs to avoid leakage of engine coolant.
23. Remove the A/T oil level indicator and indicator tube upper bolts.
24. Remove the front final drive assembly (4WD only). Refer to DLN-212, "
Removal and Installation".
25. Remove the exhaust manifolds. Refer to EM-30, "
Removal and Installation".
26. Install the engine slingers into the left bank cylinder head and right bank cylinder head.
27. Remove the A/T. Refer to TM-214, "
Removal and Installation
(2WD)" or TM-216, "Removal and Installation (4WD)" .
28. Lift using a hoist and secure the engine in position.
29. Remove the engine assembly from the vehicle, avoid interfer- ence with the vehicle body.
CAUTION:
• Before and during lifting, always check if any harnessesare left connected.
30. Remove the parts that may restrict installation of the engine to the engine stand. NOTE:
This procedure is described assuming that you use an engine stand mounting to the surface to which the
transmission mounts.
WBIA0795E
Engine slinger torque: 45.0 N·m (4.6 kg-m, 33 ft-lb)
WBIA0715E
Revision: March 2010 2008 QX56
EM-80
< REMOVAL AND INSTALLATION >
ENGINE ASSEMBLY
a. Before removing the drive plate, put a match mark (A) on thecrankshaft and drive plate for alignment during installation.
b. Remove the drive plate. • Holding the crankshaft pulley bolt, lock the crankshaft to remove the drive plate bolts.
• Loosen the bolts diagonally.
CAUTION:
• Be careful not to damage the drive plate. Especiallyavoid deforming and damaging of the signal plate teeth
(circumference position).
• Place the drive plate with th e signal plate surface facing
other than downward.
• Keep magnetic materials away from the signal plate.
CAUTION:
Use an engine stand that has a load capacity [a pproximately 240kg (529 lb) or more] large enough
for supporting the engine weight.
• If the load capacity of the stand is not adeq uate, remove the following parts beforehand to
reduce the potential risk of overturning the stand.
- Remove the fuel tube and fuel injector assembly. Refer to EM-40, "
Removal and Installation".
- Remove the intake manifold. Refer to EM-26, "
Removal and Installation".
- Remove the ignition coil. Refer to EM-37, "
Removal and Installation".
- Remove the rocker cover. Refer to EM-38, "
Removal and Installation".
- Other removable brackets.
CAUTION:
Before removing the hanging chains, make sure th e engine stand is stable and there is no risk of
overturning.
31. Remove the generator. Refer to CHG-22, "
Removal and Installation".
32. Remove the engine mounting insulator and bracket using power tool.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• When replacing an engine or transmission you mu st make sure the dowels are installed correctly
during re-assembly.
• Improper alignment caused by mi ssing dowels may cause vibration, oil leaks or breakage of driv-
etrain components.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak- age at connection points.
ALBIA0522ZZ
KBIA2491E
Revision: March 2010 2008 QX56
ENGINE ASSEMBLYEM-81
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• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to make sure there is no leak
age of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc. Item
Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid A/T and CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
Revision: March 2010 2008 QX56