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SERVICE DATA AND SPECIFICATIONS (SDS)FSU-25
< SERVICE DATA AND SPECIFICATIONS (SDS)
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*2: Target value 37 ° 31 ′ (37.52 °)
*3: Target value 33 ° 59 ′ (33.98 °)
*4: Target value 37 ° 44 ′ (37.73 °)
*5: Target value 33 ° 29 ′ (33.48 °)
*6: Some vehicles may be equipped with straight (non-adjustable) lower link bolts and washers. In order to adjust camber and ca ster on
these vehicles, first replace the lower link bolts and washers with adjustable (cam) bolts and washers.
Ball JointINFOID:0000000001534624
*1 Measure at cotter pin hole
*2 Measure at groove
Wheelarch Height (Unladen*1)INFOID:0000000004894315
Unit: mm (in)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Verify the vehicle height. If vehicle height is not within ± 10 mm (0.39 in) of the specification, perform the control unit initialization pro-
cedure. Refer to SCS-7, "
CONSULT-III Function".
Swinging force “A”
Upper ball joint 8.1 – 103.2 N (0.8 – 10.5 kg-f, 1.8 – 23.2 lb-f) *1
Lower ball joint 11.4 – 145.5 N (1.1 – 14.8 kg-f, 2.5 – 32.7 lb-f) *2
Turning torque “B” 0.5 - 6.4 N·m (0.05 - 0.65 kg-m, 4 - 57 in-lb)
Vertical end play “C” 0 mm (0 in)
SFA858AWEIA0076E
Suspension type
Air leveling*2
Applied model2WD4WD
Front wheelarch height (Hf) 920
(36.22) 937
(36.89)
Rear wheelarch height (Hr) 917
(36.10) 937
(36.89)
LEIA0085E
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IDENTIFICATION INFORMATIONGI-23
< FEATURES OF NEW MODEL >
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DimensionsINFOID:0000000001559941
Unit: mm (in)
*1: Measured from top of roof rack.
Wheels & TiresINFOID:0000000001559942
Drive type 2WD 4WD
Overall length 5255 (206.9)5255 (206.9)
Overall width 2001 (78.8)2001 (78.8)
Overall height *1 1976.8 (77.8)1997.7 (78.7)
Front tread width 1715 (67.5)1715 (67.5)
Rear tread width 1715 (67.5)1715 (67.5)
Wheelbase 3130 (123.2)3130 (123.2)
Minimum Running Ground Clearance (at front suspen-
sion) With standard
undercover
211.2 (8.3)
—
With oil pan skid
plate —2
32 ( 9.1 )
Drive Type Grade Road wheelTireSpare tire size
All LE 20x8JJ Chromium Aluminum Alloy P275/60R20P275/60R20
Revision: March 2010 2008 QX56
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LOW-PRESSURE PIPEHA-39
< ON-VEHICLE REPAIR >
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5. Remove the front and rear bumper fascia. Refer to EXT-13, "Removal and Installation" (front), EXT-15,
"Removal and Installation" (rear).
6. Reposition the front fender protector out of the way. Refer to EXT-23, "
Removal and Installation".
7. Disconnect the chassis harness connector.
8. Remove the spare wheel and tire.
9. Remove the tailpipe and tailpipe hanger bracket. Refer to EX-6, "
Removal and Installation".
10. Remove the seatbelt latch anchor. Refer to EX-6, "
Removal and Installation".
11. Remove the front floor heat shield.
12. Disconnect each end of the underfloor rear high- and low-pressure A/C and heater core pipes. Refer to HA-29, "
Component".
CAUTION:
Cap or wrap the joint of the pipes with suitable material such as viny l tape to avoid the entry of air.
13. Set two suitable jacks at the RH body mount points to support the vehicle body when it is separated from the RH side of the frame.
14. Remove the RH body mount bolts. Refer to BRM-2, "
Body Mounting".
15. Use the vehicle hoist to lower the RH side of the frame from the RH side of the body [approximately 305 mm (12 in)] until there is sufficient clearance to remove the underfloor rear high- and low-pressure A/C
and heater core pipes from between the body and the frame.
16. Remove the underfloor rear high- and low-pressure A/C and heater core pipes from the back of the vehi- cle.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Replace the O-rings of the underfloor rear high - and low-pressure A/C and heater core pipes with
new ones, then apply compressor oil to them for installation.
• After charging refrigerant, check for leaks.
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HIGH-PRESSURE PIPEHA-43
< ON-VEHICLE REPAIR >
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• Replace the O-rings on the rear high- and low-pr essure A/C pipes with a new ones, then apply com-
pressor oil to them for installation.
• After charging the refrigerant, check for leaks.
Removal and Installation for Underfloor Rear High- and Lo w-Pressure A/C and Heater
Core Pipes
INFOID:0000000002975449
REMOVAL
1. Drain the engine coolant. Refer to CO-11, "Changing Engine Coolant".
2. Disconnect the battery negative terminal.
3. Disconnect the generator harness.
4. Discharge the refrigerant. Refer to HA-20, "
HFC-134a (R-134a) Service Procedure".
5. Remove the front and rear bumper fascia. Refer to EXT-13, "
Removal and Installation" (front), EXT-15,
"Removal and Installation" (rear).
6. Reposition the front fender protector out of the way. Refer to EXT-23, "
Removal and Installation".
7. Disconnect the chassis harness connector.
8. Remove the spare wheel and tire.
9. Remove the tailpipe and tailpipe hanger bracket. Refer to EX-6, "
Removal and Installation".
10. Remove the seatbelt latch anchor. Refer to EX-6, "
Removal and Installation".
11. Remove the front floor heat shield.
12. Disconnect each end of the underfloor rear high- and low-pressure A/C and heater core pipes. Refer to HA-29, "
Component".
CAUTION:
Cap or wrap the joint of the pipes with suitable material such as viny l tape to avoid the entry of air.
13. Set two suitable jacks at the RH body mount points to support the vehicle body when it is separated from the RH side of the frame.
14. Remove the RH body mount bolts. Refer to BRM-2, "
Body Mounting".
15. Use the vehicle hoist to lower the RH side of the frame from the RH side of the body [approximately 305 mm (12 in)] until there is sufficient clearance to remove the underfloor rear high- and low-pressure A/C
and heater core pipes from between the body and the frame.
16. Remove the underfloor rear high- and low-pressure A/C and heater core pipes from the back of the vehi- cle.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Replace the O-rings of the underfloor rear high - and low-pressure A/C and heater core pipes with
new ones, then apply compressor oil to them for installation.
• After charging refrigerant, check for leaks.
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PRECAUTIONSRSU-3
< PRECAUTION >
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5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Rear SuspensionINFOID:0000000001534647
• When installing the rubber bushings, the final tightening must be done under unladen condition and with the
tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immediately.
• Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The spare
tire, jack, hand tools, and mats are in their designated positions.
• After installing suspension components, check the wheel alignment.
• Caulking nuts are not reusable. Always use new caulking nuts for installation. New caulking nuts are pre- oiled, do not apply any additional lubrication.
Revision: March 2010 2008 QX56
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RSU-6
< ON-VEHICLE MAINTENANCE >
REAR SUSPENSION ASSEMBLY
ON-VEHICLE MAINTENANCE
REAR SUSPENSION ASSEMBLY
On-Vehicle Inspection and ServiceINFOID:0000000001534667
Check all of the component mountings for any excessive looseness, or back lash. Check the components for
any excessive wear, damage, or abnormal conditions. Repair or replace the components as necessary.
SHOCK ABSORBER INSPECTION
• Check the shock absorbers for any air leaks or damage, and replace as necessary.
• Check the hoses for any air leaks or damage, and replace as necessary.
Wheel Alignment InspectionINFOID:0000000001534668
Rear Wheel Alignment Adjusting Bolts
PRELIMINARY INSPECTION
WARNING:
Always adjust the alignment with the vehicle on a flat surface. Use CONSULT-III “EXHAUST SOLE-
NOID” active test to release the air pressure from the rear load leveling air suspension system.
NOTE:
If alignment is out of specificat ion, inspect and replace any damaged or worn rear suspension parts before
making any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for runout and damage. Refer to WT-45, "
Inspection" .
4. Check the wheel bearing axial end play.
5. Check the shock absorbers. Refer to RSU-15, "
Removal and Installation" .
6. Check each mounting point of the suspension components for any excessive looseness or damage.
7. Check each link, arm, and the rear suspension member for any damage.
8. Check the vehicle height. Refer to RSU-29, "
Wheelarch Height (Unladen*1)" .
WEIA0102E
1. Rear lower link adjusting bolt, LH 2. Front lower link adjusting bolt, LH 3. Front lower link adjusting bolt, RH
4. Rear lower link adjusting bolt, RH
Axial end play : 0 mm (0 in)
Revision: March 2010 2008 QX56
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RSU-10
< ON-VEHICLE REPAIR >
REAR SUSPENSION ASSEMBLY
Rear Load Leveling Air Suspension System
1. Seat belt latch anchor2. Stabilizer bar bushing3. Stabilizer bar clamp
4. Stabilizer bar 5. Connecting rod 6. Front lower link
7. Knuckle 8. Bushing9. Rear lower link
10. Shock absorber 11. Suspension arm12. Lower rubber seat
13. Coil spring 14. Upper rubber seat15. Rear suspension member
16. Spare tire bracket 17. Bound bumper Front
AWEIA0054GB
1. Rear load leveling air suspension
hose, RH 2. Shock absorber, RH
3. Height sensor
4. Rear load leveling air suspension hose, LH 5. Shock absorber, LH
6. Rear load leveling air suspension
compressor assembly
Front
Revision: March 2010 2008 QX56
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RSU-12
< REMOVAL AND INSTALLATION >
REAR SUSPENSION MEMBER
Rear Load Leveling Air Suspension System
REMOVAL
1. Use the CONSULT-III “EXHAUST SOLENOID” active test to release the air pressure from the rear load
leveling air suspension system.
2. Disconnect the electrical connectors for the height sensor and the rear load leveling air suspension com-
pressor assembly.
3. Unclip the rubber cover to access the rear load leveling air suspension compressor assembly.
1. Seat belt latch anchor 2. Stabilizer bar bushing3. Stabilizer bar clamp
4. Stabilizer bar 5. Connecting rod 6. Front lower link
7. Knuckle 8. Bushing9. Rear lower link
10. Shock absorber 11. Suspension arm12. Lower rubber seat
13. Coil spring 14. Upper rubber seat15. Rear suspension member
16. Spare tire bracket 17. Bound bumper Front
AWEIA0054GB
1. Rear load leveling air suspension
hose, RH 2. Shock absorber, RH
3. Height sensor
4. Rear load leveling air suspension hose, LH 5. Shock absorber, LH
6. Rear load leveling air suspension
compressor assembly (includes the
bracket and rubber cover)
Front
Revision: March 2010 2008 QX56