RADIATORCO-17
< ON-VEHICLE REPAIR >
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10. Lift up and remove the radiator.
CAUTION:
Do not damage or scratch air conditioner condenser and
radiator core when removing.
INSTALLATION
Installation is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
• Check for leaks of engine coolant. Refer to CO-10, "Inspection".
• Start and warm up the engine. Visually check for leaks of the engine coolant and A/T fluid.
PBIC1536E
Revision: March 2010 2008 QX56
CO-18
< ON-VEHICLE REPAIR >
ENGINE COOLING FAN
ENGINE COOLING FAN
Removal and Installation (Crankshaft Driven Type)INFOID:0000000001538862
REMOVAL
1. Remove the air duct and resonator assembly. Refer to EM-25, "Removal and Installation".
2. Remove the engine front undercover using power tool.
3. Remove the lower radiator shroud. Refer to CO-15, "
Removal and Installation".
4. Remove the drive belt. Refer to EM-13, "
Removal and Installation".
5. Remove the cooling fan.
INSPECTION AFTER REMOVAL
Fan Coupling
Inspect fan coupling for oil leakage and bimetal conditions.
Fan Bracket
• Visually check that there is no significant looseness in the fan bracket shaft, and that it turns smoothly by hand.
• If there are any unusual concerns, replace the cooling fan pulley.
INSTALLATION
Installation is in the reverse order of removal.
• Install cooling fan with its front mark “F” facing front of engine. Refer to CO-18, "
Removal and Installation
(Crankshaft Driven Type)".
INSPECTION AFTER INSTALLATION
1. Cooling fan 2. Fan coupling3. Fan bracket
4. Cooling fan pulley A. Front mark ⇐Engine front
AWBIA0087GB
SLC072
WBIA0418E
Revision: March 2010 2008 QX56
DIAGNOSIS AND REPAIR WORKFLOWDEF-3
< BASIC INSPECTION >
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BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Repair Work FlowINFOID:0000000001735601
DETAILED FLOW
1. OBTAIN INFORMATION ABOUT SYMPTOM
Interview the customer to obtain the malfunction information (conditions and environment when the malfunc-
tion occurred) as much as possible when the customer brings the vehicle in.
>> GO TO 2
2. REPRODUCE THE MALFUNCTION INFORMATION
Check the malfunction on the vehicl e that the customer describes.
Inspect the relation of the symptoms and the condition when the symptoms occur.
>> GO TO 3
3. IDENTIFY THE MALFUNCTIONING SYSTEM WITH “SYMPTOM DIAGNOSIS”
Use “Symptom diagnosis” from the symptom inspection re sult in step 2 and then identify where to start per-
forming the diagnosis based on possible causes and symptoms.
>> GO TO 4
4. IDENTIFY THE MALFUNCTIONING PARTS WITH “COMPO NENT DIAGNOSIS”
Perform the diagnosis with “Component di agnosis” of the applicable system.
>> GO TO 5
5. REPAIR OR REPLACE THE MALFUNCTIONING PARTS
Repair or replace the specified malfunctioning parts.
>> GO TO 6
6. FINAL CHECK
Check that malfunctions are not reproduced when obtai ning the malfunction information from the customer,
referring to the symptom inspection result in step 2.
Are the malfunctions corrected?
YES >> INSPECTION END
NO >> Refer to GI-38, "
Intermittent Incident".
Revision: March 2010 2008 QX56
REAR WINDOW DEFOGGER RELAYDEF-9
< COMPONENT DIAGNOSIS >
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REAR WINDOW DEFOGGER RELAY
DescriptionINFOID:0000000001735612
Power is supplied to the rear window defogger with BCM control.
Component Function CheckINFOID:0000000001735613
1. CHECK REAR WINDOW DEFOGGER RELAY POWER SUPPLY CIRCUIT
Check that an operation noise of rear window defogger re lay (located in IPDM E/R) can be heard when turning
the rear window defogger switch ON.
Is the inspection result normal?
YES >> Rear window defogger relay power supply circuit is OK.
NO >> Refer to DEF-9, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001735614
1.CHECK FUSES
Check if any of the following fuses in the IPDM E/R are blown.
Is the inspection result normal?
YES >> GO TO 2
NO >> If fuse is blown, be sure to eliminate cause of malfunction before installing new fuse.
2. CHECK REAR WINDOW DEFOGGER RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.
2. Check voltage between IPDM E/R connector and ground.
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-34, "Removal and Installation of IPDM E/R".
NO >> GO TO 3
3. CHECK INTERMITTENT INCIDENT
Check intermittent incident.
Refer to GI-38, "
Intermittent Incident"
Is the inspection result normal?
YES >> Check the following.
• Battery power supply circuit.
• IPDM E/R.
NO >> Repair or replace the malfunctioning parts.
COMPONENT PARTS AMPEREFUSE NO.
IPDM E/R 15A46
IPDM E/R 15A47
Te r m i n a l s
Condition of rear
window defogger
switch Voltage (V)
(Approx.)
(+)
(–)
IPDM E/R con-
nector Te r m i n a l
E124 60 Ground ON Battery voltage
OFF 0
LIIA2190E
Revision: March 2010 2008 QX56
DEF-10
< COMPONENT DIAGNOSIS >
REAR WINDOW DEFOGGER POWER SUPPLY AND GROUND CIRCUIT
REAR WINDOW DEFOGGER POWER SUPPLY AND GROUND CIRCUIT
DescriptionINFOID:0000000001735615
Heats the heating wire with the power supply from the rear window defogger relay to prevent the rear window
from fogging up.
Component Function CheckINFOID:0000000001735616
1. CHECK REAR WINDOW DEFOGGER
Check that the heating wire of rear window defogger is heated when turning the rear window defogger switch
ON.
Is the inspection result normal?
YES >> Rear window defogger is OK.
NO >> Refer to DEF-10, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001735617
1. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.
2. Check voltage between rear window defogger connector and ground.
Is the inspection result normal?
YES >> GO TO 2
NO >> GO TO 3
2. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect rear window defogger.
3. Check continuity between rear window defogger connector and ground.
Is the inspection result normal?
YES >> GO TO 4
NO >> Repair or replace harness.
3. CHECK HARNESS CONTINUITY
Te r m i n a l s Condition of rear window
defogger switch Voltage (V)
(Approx.)
(+)
(–)
Rear window
defogger
connector Te r m i n a l
D406 1 Ground ON Battery voltage
OFF 0
ALLIA0177ZZ
Rear window defogger connector Terminal
GroundContinuity
D604 2 Yes
ALLIA0178ZZ
Revision: March 2010 2008 QX56
DOOR MIRROR DEFOGGER LHDEF-13
< COMPONENT DIAGNOSIS >
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NO >> Repair or replace harness.
4. CHECK DOOR MIRROR DEFOGGER CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R and door mirror LH.
3. Check continuity between IPDM E/R connector E120 terminal 23 and door mirror LH connector D4 terminal 10.
Is the inspection result normal?
YES >> GO TO 5
NO >> Repair or replace harness.
5. CHECK DOOR MIRROR DEFOGGER GROUND CIRCUIT
Check continuity between door mirror LH connector D4 terminal 11
and ground.
Is the inspection result normal?
YES >> GO TO 6
NO >> Repair or replace harness.
6. CHECK DOOR MIRROR DEFOGGER LH
Check door mirror defogger LH.
Refer to DEF-13, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 7
NO >> Replace door mirror. Refer to MIR-11, "
Door Mirror Assembly".
7. CHECK INTERMITTENT INCIDENT
Check intermittent incident.
Refer to GI-38, "
Intermittent Incident".
Is the inspection result normal?
YES >> Check the following. • Battery power supply circuit.
• IPDM E/R.
NO >> Repair or replace the malfunctioning parts.
Component InspectionINFOID:0000000001735626
1. CHECK DOOR MIRROR DEFOGGER
Check continuity between door mirror LH terminals 10 and 11.
Is the inspection result normal?
YES >> Check the condition of the harness and the connector.
NO >> Replace malfunctioning door mirror LH. Refer to MIR-
11 , "Door Mirror Assembly".
23 - 10
: Continuity should exist.
WIIA0529E
11 - Ground: Continuity should exist.
LIIA1454E
10 - 11 : Continuity should exist.
WIIA0531E
Revision: March 2010 2008 QX56
DOOR MIRROR DEFOGGER RHDEF-15
< COMPONENT DIAGNOSIS >
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NO >> Repair or replace harness.
4. CHECK DOOR MIRROR DEFOGGER CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R and door mirror RH.
3. Check continuity between IPDM E/R connector E120 terminal 23 and door mirror RH connector D107 terminal 10.
Is the inspection result normal?
YES >> GO TO 5
NO >> Repair or replace harness.
5. CHECK DOOR MIRROR DEFOGGER GROUND CIRCUIT
Check continuity between door mirror RH connector D107 terminal
11 and ground.
Is the inspection result normal?
YES >> GO TO 6
NO >> Repair or replace harness.
6. CHECK DOOR MIRROR DEFOGGER RH
Check door mirror defogger RH.
Refer to DEF-15, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 7
NO >> Replace door mirror. Refer to MIR-11, "
Door Mirror Assembly".
7. CHECK INTERMITTENT INCIDENT
Check intermittent incident.
Refer to GI-38, "
Intermittent Incident".
Is the inspection result normal?
YES >> Check the following. • Battery power supply circuit.
• IPDM E/R.
NO >> Repair or replace the malfunctioning parts.
Component InspectionINFOID:0000000001735634
1. CHECK DOOR MIRROR DEFOGGER
Check continuity between door mirror RH terminals 10 and 11.
Is the inspection result normal?
YES >> Check the condition of the harness and the connector.
NO >> Replace malfunctioning door mirror RH. Refer to MIR-
11 , "Door Mirror Assembly".
23 - 10
: Continuity should exist.
WIIA0529E
11 - Ground: Continuity should exist.
LIIA1454E
10 - 11 : Continuity should exist.
WIIA0531E
Revision: March 2010 2008 QX56
DIAGNOSIS AND REPAIR WORKFLOWDLK-7
< BASIC INSPECTION > [WITH INTELLIGENT KEY SYSTEM]
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1.GET INFORMATION FOR SYMPTOM
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred).
>> GO TO 2.
2.CHECK DTC
1. Check DTC.
2. Perform the following procedure if DTC is displayed.
- Record DTC and freeze frame data (Print them out with CONSULT-III.)
- Erase DTC.
- Study the relationship between the cause detected by DTC and the symptom described by the customer.
3. Check related service bulletins for information.
Is any symptom described and any DTC detected?
Symptom is described, DTC is displayed>>GO TO 3.
Symptom is described, DTC is not displayed>>GO TO 4.
Symptom is not described, DTC is displayed>>GO TO 5.
3.CONFIRM THE SYMPTOM
Confirm the symptom described by the customer.
Connect CONSULT-III to the vehicle in “DATA MONI TOR” mode and check real time diagnosis results.
Verify relation between the symptom and t he condition when the symptom is detected.
>> GO TO 5.
4.CONFIRM THE SYMPTOM
Confirm the symptom described by the customer.
Connect CONSULT-III to the vehicle in “DATA MONI TOR” mode and check real time diagnosis results.
Verify relation between the symptom and t he condition when the symptom is detected.
>> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC Confirmation Procedure for the display ed DTC, and then check that DTC is detected again.
At this time, always connect CONSULT-III to the vehicle, and check diagnostic results in real time.
If two or more DTCs are detected, refer to DLK-163, "
DTCInspectionPriorityChart" and determine trouble
diagnosis order.
NOTE:
• Freeze frame data is useful if the DTC is not detected.
• Perform Component Function Check if DTC Confirmation Procedure is not included in Service Manual. This
simplified check procedure is an effective alternat ive though DTC cannot be detected during this check.
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC Confirma-
tion Procedure.
Is DTC detected?
Yes >> GO TO 7.
No >> Refer to GI-38, "
Intermittent Incident".
6.DETECT MALFUNCTIONING SYST EM BY SYMPTOM DIAGNOSIS
Detect malfunctioning system according to SYMPTO M DIAGNOSIS based on the confirmed symptom in step
4, and determine the trouble diagnosis order based on possible causes and symptom.
>> GO TO 7.
7.DETECT MALFUNCTIONING PA RT BY DIAGNOSTIC PROCEDURE
Inspect according to Diagnostic Procedure of the system.
NOTE:
Revision: March 2010 2008 QX56