Page 2797 of 3924

FFD-6
< SERVICE INFORMATION >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000001327479
Use the chart below to help you find the cause of the sy mptom. If necessary, repair or replace these parts.
×: ApplicableReference page
Refer to
FFD-17, "
Disassembly and Assembly
".
Refer to FFD-17, "
Disassembly and Assembly
".
Refer to FFD-17, "
Disassembly and Assembly
".
Refer to FFD-17, "
Disassembly and Assembly
".
Refer to FFD-17, "
Disassembly and Assembly
".
Refer to FFD-8, "
Checking Differential Gear Oil
".
NVH in PR section.
NVH in FAX, RAX, FSU and RSU sections.
NVH in WT section.
NVH in WT section.
NVH in FAX and RAX section.
NVH in BR section.
NVH in PS section.
Possible cause and SUSPECTED PARTS
Gear tooth rough
Gear contact improper
Tooth surfaces worn
Backlash incorrect
Companion flange excessive runout
Gear oil improper
PROPELLER SHAFT
AXLE AND SUSPENSION
TIRE
ROAD WHEEL
DRIVE SHAFT
BRAKE
STEERING
Symptom Noise ×××××××××××××
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Page 2798 of 3924
DESCRIPTIONFFD-7
< SERVICE INFORMATION >
CEF
G H
I
J
K L
M A
B
FFD
N
O P
DESCRIPTION
Cross-Sectional ViewINFOID:0000000001327480
VQ35DE models
VK45DE models
PDIA0647E
1. Side retainer 2. Side bearing 3. Differential case
4. Drive gear 5. Pinion mate shaft 6. Pinion mate gear
7. Side gear 8. Side shaft 9. Gear carrier
10. Drive pinion 11. Companion flange 12. Pinion front bearing
13. Pinion rear bearing 14. Extension tube retainer 15. Engine assembly
PDIA1214E
1. Side retainer 2. Side bearing 3. Differential case
4. Drive gear 5. Pinion mate shaft 6. Pinion mate gear
7. Side gear 8. Side shaft 9. Gear carrier
10. Drive pinion 11. Companion flange 12. Pinion front bearing
13. Pinion rear bearing 14. Extension tube retainer 15. Engine assembly
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Page 2800 of 3924

FRONT OIL SEALFFD-9
< SERVICE INFORMATION >
CEF
G H
I
J
K L
M A
B
FFD
N
O P
FRONT OIL SEAL
Removal and InstallationINFOID:0000000001327483
REMOVAL
1. Drain gear oil. Refer to FFD-8, "Changing Differential Gear Oil".
2. Remove front propeller shaft. Refer to PR-4, "
Removal and Installation".
3. Remove front drive shaft both. Refer to FAX-16, "
Removal and Installation (Right Side)", FAX-15,
"Removal and Installation (Left Side)".
4. Remove side shaft assembly.
5. Remove drive pinion lock nut using a flange wrench.
6. Put matching mark (B) on the end of the drive pinion. The matching mark (B) should be in line with the matching mark (A)
on companion flange (1).
CAUTION:
For matching mark, use pain t. Never damage companion
flange and drive pinion.
NOTE:
The matching mark (A) on the final drive companion flange (1)
indicates the maximum vertical runout position.
7. Remove companion flange using a puller.
8. Remove front oil seal using the puller. CAUTION:
Be careful not to damage gear carrier.
PDIA0784J
PDIA0783J
PDIA0652E
Tool number A: KV381054S0 (J-34286)
PDIA0785J
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Page 2801 of 3924

FFD-10
< SERVICE INFORMATION >
FRONT OIL SEAL
INSTALLATION
1. Apply multi-purpose grease to front oil seal lips.
2. Using the drifts, install front oil seal as shown in figure.CAUTION:
• Never reuse oil seal.
When installing, n ever incline oil seal.
3. Align the matching mark (B) of drive pinion with the matching mark (A) of companion flange, and then install the companion
flange (1).
4. Apply anti-corrosion oil to the thread and seat of new drive pinion lock nut, and temporarily tighten drive
pinion lock nut to drive pinion.
CAUTION:
Never reuse drive pinion lock nut.
5. Tighten to drive pinion lock nut, while adjust total preload torque.
CAUTION:
Adjust to the lower limit of the drive pinion lock nut tight-
ening torque first.
After adjustment, rotate dri ve pinion back and forth 2 to 3
times to check for unusual no ise, rotation malfunction,
and other malfunctions.
If measured value is out of the specification, remove final drive assembly and disassemble drive pinion parts to check and
adjust each part. Refer to FFD-14, "
Removal and Installation
(VQ35DE Models)",FFD-15, "Removal and Installation
(VK45DE Models)" and FFD-17, "Disassembly and Assem-
bly".
6. Install front propeller shaft. Refer to PR-4, "
Removal and Instal-
lation".
7. Install side shaft assembly.
8. Install front drive shaft both. Refer to FAX-15, "
Removal and Installation (Left Side)", FAX-16, "Removal
and Installation (Right Side)".
Tool number A: ST33400001 (J-26082)
B: KV38102510 ( — )
PDIA0786J
PDIA0783J
Tool number A: ST3127S000 (J-25765-A)
Drive pinion lock nut tightening torque:127.4 - 245.0 N·m (13.0 - 25.0 kg-m, 94 - 181 ft-lb)
Total preload torque: 1.56 - 2.65 N·m (0.16 - 0.27 kg-m, 14 - 23 in-lb)
PDIA0969E
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Page 2803 of 3924

FFD-12
< SERVICE INFORMATION >
SIDE OIL SEAL
SIDE OIL SEAL
Removal and InstallationINFOID:0000000001327484
NOTE:
Left side oil seal is attached to engine assembly. Replace it when front final drive assembly is removed
from vehicle.
REMOVAL
Right Side:
1. Remove the front drive shaft. Refer to FAX-16, "Removal and Installation (Right Side)".
2. Remove the side oil seal using a flat-bladed screwdriver. CAUTION:
Be careful not to damage gear carrier.
Left Side:
1. Remove the front final drive assembly from vehicle. Refer to FFD-14, "Removal and Installation (VQ35DE
Models)" or FFD-15, "Removal and Installation (VK45DE Models)".
2. Remove the side oil seal using a flat-bladed screwdriver. CAUTION:
Be careful not to damage gear carrier.
INSTALLATION
Right Side:
1. Apply multi-purpose grease to sealing lips of side oil seal.
2. Using the drift, press-fit side oil seal so that its surface comesface to face with the end surface of the side retainer.
CAUTION:
Never reuse oil seal.
When installing, n ever incline oil seal.
3. Install the front drive shaft. Refer to FAX-16, "
Removal and
Installation (Right Side)".
Left Side:
1. Apply multi-purpose grease to sealing lips of side oil seal.
2. Using the drift, press-fit side oil seal so that its surface comes
face to face with the end surface of the gear carrier.
CAUTION:
Never reuse oil seal.
When installing, n ever incline oil seal.
3. Install the front final drive assembly on vehicle. Refer to FFD-14,
"Removal and Installation (VQ35DE Models)" or FFD-15,
"Removal and Installation (VK45DE Models)".
PDIA0655E
Tool number A: ST33400001 (J-26082)
PDIA0787J
Tool number A: KV38102100 (J-25803-01)
PDIA0788J
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Page 2804 of 3924
SIDE OIL SEALFFD-13
< SERVICE INFORMATION >
CEF
G H
I
J
K L
M A
B
FFD
N
O P
4. Install the front drive shaft. Refer to FAX-15, "Removal and Installation (Left Side)".
5. When oil leaks while removing, check oil level after the installation. Refer to FFD-8, "
Checking Differential
Gear Oil".
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Page 2805 of 3924

FFD-14
< SERVICE INFORMATION >
FRONT FINAL DRIVE ASSEMBLY
FRONT FINAL DRIVE ASSEMBLY
Removal and Installation (VQ35DE Models)INFOID:0000000001327485
COMPONENTS
REMOVAL
1. Remove three engine mounting bracket upper bolts. Refer to EM-117, "Component (AWD Models)".
2. Remove three way catalyst (right bank). Refer to EM-26
.
3. Remove stabilizer assembly with power tool. Refer to FSU-15
.
4. Remove steering gearbox mounting bolts with power tool. Refer to PS-17
.
5. Remove front drive shaft both. Refer to FA X - 1 3
.
6. Remove side shaft assembly.
7. Remove front propeller shaft. Refer to PR-4
.
8. Remove front suspension member with power tool. Refer to FSU-16
.
9. Remove breather hose and tube.
10. Remove mounting bolts and remove front final drive assembly from the vehicle.
INSTALLATION
Note the following, and installation is in the reverse order of removal.
Refer to "COMPONENTS" about each tightening torque.
When installing the side shaft, apply multi-purpose grease to contact surface of side shaft and side shaft oil
seal.
1. Front final drive assembly 2. Side shaft 3. Bushing
4. Front propeller shaft 5. Breather hose 6. Breather tube
7. Breather connector 8. Engine mounting bracket 9. Insulator
Refer to GI-8, "
Component", for the symbols in the figure.
PDIA0789J
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Page 2807 of 3924

FFD-16
< SERVICE INFORMATION >
FRONT FINAL DRIVE ASSEMBLY
REMOVAL
1. Remove three way catalyst (right bank). Refer to EM-179.
2. Remove stabilizer assembly with power tool. Refer to FSU-15
.
3. Remove steering gearbox mounting bolts with power tool. Refer to PS-17
.
4. Remove front drive shaft both. Refer to FA X - 1 3
.
5. Remove side shaft assembly.
6. Remove front propeller shaft. Refer to PR-4
.
7. Remove front suspension member with power tool. Refer to FSU-16
.
8. Remove engine wire harness clamp bolts from front final drive.
9. Remove breather hose and tube.
10. Remove mounting bolts and remove front final drive assembly from the vehicle.
INSTALLATION
Note the following, and installation is in the reverse order of removal.
Refer to "COMPONENTS" about each tightening torque.
When installing side shaft, apply multi-purpose grease to contact surface of side shaft and side shaft oil seal.
1. Front final drive assembly 2. Side shaft 3. Bushing
4. Front propeller shaft 5. Breather tube 6. Breather hose
7. Breather connector 8. Harness bracket
PDIA0659E
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