2008 INFINITI FX35 fuel clog

EC-978
< SERVICE INFORMATION >[VK45DE]
DTC P0455 EVAP CONTROL SYSTEM
OK >> GO TO 16.
NG >> Replace EVAP canister purge volume control solenoid valve.
16.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-884, "
Component Inspection".
OK or NG
OK >> GO TO 17.
NG >> Replace fuel level sensor unit.
17.CHECK EVAP CONTROL SYS TEM PRESSURE SENSOR
Refer to EC-965, "
Component Inspection".
OK or NG
OK >> GO TO 18.
NG >> Replace EVAP control system pressure sensor.
18.CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper con-
nection. For location, refer to EC-624
.
OK or NG
OK >> GO TO 19.
NG >> Repair or replace hoses and tubes.
19.CHECK RECIRCULATION LINE
Check recirculation line between filler neck tube and f uel tank for clogging, kink, cracks, looseness and
improper connection.
OK or NG
OK >> GO TO 20.
NG >> Repair or replace hose, tube or filler neck tube.
20.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-626, "
Component Inspection".
OK or NG
OK >> GO TO 21.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
21.CHECK INTERMITTENT INCIDENT
Refer to EC-717
.
>> INSPECTION END
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EC-984
< SERVICE INFORMATION >[VK45DE]
DTC P0456 EVAP CONTROL SYSTEM
OK or NG
OK (With CONSULT-III)>>GO TO 12.
OK (Without CONSULT-III)>>GO TO 13.
NG >> GO TO 11.
11 .DETECT MALFUNCTIONING PART
Check the following.
 EVAP canister for damage
 EVAP hose between EVAP canister and vehicle frame for clogging or poor connection
>> Repair hose or replace EVAP canister.
12.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-III
1. Disconnect vacuum hose to EVAP canister purge volu me control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V ” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-III screen to increase “PURG VOL CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG
OK >> GO TO 15.
NG >> GO TO 14.
13.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volu me control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG
OK >> GO TO 16.
NG >> GO TO 14.
14.CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-684, "
Vacuum Hose Drawing".
OK or NG
OK >> GO TO 15.
NG >> Repair or reconnect the hose.
15.CHECK EVAP CANISTER PURGE VO LUME CONTROL SOLENOID VALVE
Refer to EC-945, "
Component Inspection".
OK or NG
OK >> GO TO 16.
NG >> Replace EVAP canister purge volume control solenoid valve.
16.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-884, "
Component Inspection".
OK or NG
OK >> GO TO 17.
NG >> Replace fuel level sensor unit.
17.CHECK EVAP CONTROL SYS TEM PRESSURE SENSOR
Vacuum should exist.
Vacuum should exist.
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DTC P0456 EVAP CONTROL SYSTEMEC-985
< SERVICE INFORMATION > [VK45DE]
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Refer to
EC-965, "Component Inspection".
OK or NG
OK >> GO TO 18.
NG >> Replace EVAP control system pressure sensor.
18.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-618, "
Description".
OK or NG
OK >> GO TO 19.
NG >> Repair or reconnect the hose.
19.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 20.
20.CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper con-
nection. For location, refer to EC-624
.
OK or NG
OK >> GO TO 21.
NG >> Repair or replace hoses and tubes.
21.CHECK RECIRCULATION LINE
Check recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, looseness and
improper connection.
OK or NG
OK >> GO TO 22.
NG >> Repair or replace hose, tube or filler neck tube.
22.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-626, "
Component Inspection".
OK or NG
OK >> GO TO 23.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
23.CHECK FUEL LEVEL SENSOR
Refer to DI-21, "
Electrical Component Inspection".
OK or NG
OK >> GO TO 24.
NG >> Replace fuel level sensor unit.
24.CHECK INTERMITTENT INCIDENT
Refer to EC-717
.
>> INSPECTION END
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DTC P1421 COLD START CONTROLEC-1045
< SERVICE INFORMATION > [VK45DE]
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DTC P1421 COLD START CONTROL
DescriptionINFOID:0000000001326914
ECM controls ignition timing and engine idle speed when engine is started with prewarming up condition.
This control promotes the activation of three way ca
talyst by heating the catalyst and reduces emissions.
On Board Diagnosis LogicINFOID:0000000001326915
DTC Confirmation ProcedureINFOID:0000000001326916
NOTE:
 If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
 If DTC P1421 is displayed with other DTC, firs t perform the trouble diagnosis for other DTC.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-III
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Check that the “COOLAN TEMP/S” indication is between 4°C (39 °F) and 36 °C (97 °F).
If “COOLAN TEMP/S” indication is within the specified value, go to the following step.
If “COOLANT TEMP/S” indication is out of the specified value, cool engine down or warm engine up and
go to step 1.
5. Start engine and let it idle for 5 minutes.
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-1045, "
Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis ProcedureINFOID:0000000001326917
1.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-663, "
Idle Air Volume Learning".
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes >> GO TO 2.
No >> Follow the instruction of Idle Air Volume Learning.
2.CHECK INTAKE SYSTEM
Check for the cause of intake air volume lacking. Refer to the following.
 Crushed intake air passage
 Intake air passage clogging
OK or NG
OK >> GO TO 3.
NG >> Repair or replace malfunctioning part
3.CHECK FUEL INJECTION SYSTEM FUNCTION
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1421
1421 Cold start emission reduction
strategy monitoring ECM does not control ignition timing and engine
idle speed properly when engine is started with
prewarming up condition.  Lack of intake air volume
 Fuel injection system
ECM
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CAMSHAFTEM-91
< SERVICE INFORMATION > [VQ35DE]
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4. Crank the engine, and then make sure that engine oil comes out
from camshaft bracket (No. 1) oil hole. End crank after checking.
WARNING:
Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from in take valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine components and the vehicle. Do
not allow engine oil to get on rubber components such as
drive belt or engine mount insulators. Immediately wipe off
any splashed engine oil.
 Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not come out from camshaft bracket (No. 1) oil hole. Refer to LU-4, "
Lubrication Circuit".
5. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT), and then check each oil groove for clogging.
 Clean oil groove if necessary. Refer to LU-4, "
Lubrication Circuit".
6. After inspection, install removed parts.
Inspection for Leaks
The following are procedures for chec king fluids leak, lubricates leak.
 Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants".
 Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
 Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
 Warm up engine thoroughly to make sure there is no leak age of fuel, or any oil/fluids including engine oil and
engine coolant.
 Bleed air from lines and hoses of applicable lines, such as in cooling system.
 After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
Valve ClearanceINFOID:0000000001325733
INSPECTION
Perform inspection as follows after removal, installation or replacement of camshaft or valve-related parts, or if
there is unusual engine conditions regarding valve clearance.
PBIC2869E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
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EM-218
< SERVICE INFORMATION >[VK45DE]
CAMSHAFT
a. Release fuel pressure. Refer to
EC-665, "Fuel Pressure Check".
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake valve timing control solenoid valve. Refer to EM-199, "
Component".
4. Crank the engine, and then make sure that engine oil comes out from intake valve timing control cover oil hole. End crank after
checking.
WARNING:
Be careful not to touch rotati ng parts (drive belt, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from intake valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine co mponents and the vehicle. Do
not allow engine oil to get on rubber components such as
drive belt or engine mount insulators. Immediately wipe off
any splashed engine oil.
 Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not come out from intake valve timing control cover oil hole. Refer to LU-21, "
Lubrication Circuit".
5. Remove components between intake valve timing c ontrol solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.
 Clean oil groove if necessary. Refer to LU-21, "
Lubrication Circuit".
6. After inspection, install removed parts.
Valve ClearanceINFOID:0000000001325792
INSPECTION
In cases of removing/installing or replacing camshaft and valve-related parts, or of unusual engine conditions
due to changes in valve clearance (found malfunctions dur ing starting, idling or causing noise), perform
inspection as follows:
1. Remove rocker covers (right and left bank). Refer to EM-196, "
Component".
2. Measure the valve clearance as follows:
a. Set No. 1 cylinder at TDC of its compression stroke.  Rotate crankshaft pulley in clockwise to align TDC identifica-
tion notch (without paint mark) with timing indicator on front
cover.
 Make sure that both intake and exhaust cam noses of No. 1 cylinder (engine front side of left bank) are located as shown in
the figure.
 If not, turn crankshaft one revolution (360 degrees) and align
as shown in the figure.
PBIC2848E
PBIC2341E
KBIA0400J
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MA-18
< SERVICE INFORMATION >
ENGINE MAINTENANCE (VQ35DE ENGINE)
CAUTION:
 Do not drop or shock spark plug.
 Do not use a wire brush for cleaning.
 If plug tip is covered with carbon, spark plug cleaner may be
used.
 Checking and adjusting plug gap is not required between
change intervals.
INSTALLATION
Install in the reverse order of removal.
Checking EVAP Vapor LineINFOID:0000000001328908
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections,
chafing and deterioration.
2. Inspect fuel tank filler cap vacuum relief valve for clogging, sticking, etc.
Refer to EC-40
.
Make NGK
Standard type PLFR5A-11
Hot type PLFR4A-11
Cold type PLFR6A-11
Gap (Nominal) : 1.1 mm (0.043 in)
Cleaner air pressure:
Less than 588 kPa (6 kg/cm
2, 85 psi)
Cleaning time: Less than 20 seconds
SMA773C
SMA806CA
: 24.5 N·m (2.5 kg-m, 18 ft-lb)
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ENGINE MAINTENANCE (VK45DE ENGINE)MA-25
< SERVICE INFORMATION >
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 Do not use wire brush for cleaning.
 If plug tip is covered with car bon, spark plug cleaner may be
used.
 Checking and adjusting plug gap is not required between
change intervals.
INSTALLATION
Install in the reverse order of removal.
Checking EVAP Vapor LineINFOID:0000000001328917
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections,
chafing and deterioration.
2. Inspect fuel tank filler cap vacuum relief valve for clogging, sticking, etc.
Refer to EC-618
.
Cleaner air pressure:
Less than 588 kPa (6 kg/cm
2, 85 psi)
Cleaning time: Less than 20 seconds
SMA773C
SMA806CA
Spark plug:
: 24.6 N·m (2.5 kg-m, 18 ft-lb)
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