ACS-50
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS FOR
SELF-DIAGNOSTIC ITEMS
2. Disconnect ICC unit.
3. Check continuity between ICC unit harness connector and ICC
brake hold relay harness connector.
4. Check continuity between ICC unit harness connector and ground.
OK or NG
OK >> GO TO 18.
NG >> 1. Repair harness between ICC unit and ICC brake hold relay. 2. Erase DTC and perform ICC system running test. Then, perform self-diagnosis of ICC system
again.
18.CHECK ICC BRAKE HOLD RELAY
1. Connect ICC unit connector and ICC brake hold relay.
2. Disconnect stop lamp switch connector.
3. Perform “Active Test” (“STOP LAMP”) with CONSULT-II I, and make sure that stop lamp is illuminated.
OK or NG
OK >> GO TO 19.
NG >> 1. Replace ICC brake hold relay. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
19.CHECK ICC UNIT STANDARD VOLTAGE
1. Connect stop lamp switch connector.
2. Perform “Active Test” (“STOP LAMP”: “STP LMP DRIVE ON”) with CONSULT-III, check voltage between ICC unit harness
connector and ground.
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NG >> 1. Replace stop lamp switch.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
DTC 92 ECM CIRCUITINFOID:0000000001328839
1.PERFORM SELF-DIAGNOSIS OF ICC SYSTEM
1. Perform self-diagnosis of ICC system.
2. Check if “DTC 20 CAN COMM CIRCUIT” other than “D TC 92 ECM CIRCUIT” is indicated in self-diagnosis
item in the display.
ICC unit
connector Te r m i n a l
ICC brake hold
relay connector Terminal Continuity
M89 38 E14 7 Yes
SKIA6663E
ICC unit
connector Te r m i n a l
GroundContinuity
M89 38 No
ICC unit
connector Te r m i n a l
ConditionVoltage (Ap-
prox.)
(+) ( −)
M89 29 Ground During “Active Test” 0 V
SKIA1200E
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ACS-56
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS FOR SYMPTOMS
OK or NG
OK >> GO TO 3.
NG >> Poor connector connection
1. Repair ICC unit connector.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
3.PERFORM SELF-DIAGNOSIS OF ICC SYSTEM
1. Perform self-diagnosis of ICC system.
2. Check if “DTC 20 CAN COMM CIRCUIT” is indicated.
Is it indicated?
YES >> Refer to ACS-36, "DTC 20 CAN COMM CIRCUIT".
NO >> Refer to ACS-40, "
DTC 46 OPERATION SW CIRC".
Symptom 2 ICC System Cannot Be Set (MAIN Switch Turns ON/OFF)INFOID:0000000001328850
The ICC cannot be set in the following cases.
When the vehicle speed is not in range of approx . 40 km/h (25 MPH) to 144 km/h (90 MPH).
When the A/T selector lever is in gears other than “D” and “M” position.
While the brake is in operation.
1.CHECK CAUSE OF AUTOMATIC CANCELLATION
With “CAUSE OF AUTO-CANCEL” in “Work Support” , check if any cause of cancellation exists.
OK or NG
OK >> Cancel with appropriate cause, and go to specified diagnosis. “OPE SW VOLT CIRC”: Refer to ACS-40, "
DTC 46 OPERATION SW CIRC".
“VHCL SPD UNMATCH”: Refer to ACS-37, "
DTC 41 VHCL SPEED SE CIRC".
“IGN LOW VOLT”: Refer to ACS-37, "
DTC 31 POWER SUPPLY CIR, DTC 34 POWER SUPPLY
CIR 2".
NG >> GO TO 2.
2.PERFORM SELF-DIAGNOSIS OF ICC SYSTEM
Perform self-diagnosis of ICC syste m to check for malfunctioning items.
OK or NG
OK >> GO TO 3.
NG >> 1. Repair or replace applicable item. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
3.CHECK SWITCHES AND VE HICLE SPEED SIGNAL
With “Data Monitor” of “ICC”, check that s witches and vehicle speed signal operate normally.
VHCL SPEED SE
D RANGE SW
BRAKE SW
SET/COAST SW
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and Perform ICC system running test. Then perform self-diagnosis of ICC systemagain.
NG-1 >> “VHCL SPEED SE” NG: Refer to ACS-37, "
DTC 41 VHCL SPEED SE CIRC".
NG-2 >> “D RANGE SW” NG: Refer to ACS-57, "
Symptom 4 ICC System Is Not Cancelled When the A/T
Selector Lever Is in Other Than "D" and "M" Position".
NG-3 >> “BRAKE SW” NG: Refer to ACS-38, "
DTC 45 BRAKE SW/STOP L SW".
NG-4 >> “SET/COAST SW” NG: Refer to ACS-40, "
DTC 46 OPERATION SW CIRC".
Symptom 3 ICC System Cannot Be Operated by CANCEL Switch, RESUME/ACCEL-
ERATE Switch or DISTANCE Switch
INFOID:0000000001328851
RESUME does not function in the following cases.
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AT-1
TRANSMISSION/TRANSAXLE
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CONTENTS
AUTOMATIC TRANSMISSION
SERVICE INFORMATION .. ..........................5
INDEX FOR DTC ............................................ .....5
Alphabetical Index ............................................... ......5
DTC No. Index ..........................................................5
PRECAUTIONS ...................................................7
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
7
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine .....................................................
7
Precaution .................................................................7
Service Notice or Precaution .....................................8
PREPARATION ...................................................9
Special Service Tool ........................................... ......9
Commercial Service Tool ..........................................9
A/T FLUID ...........................................................11
Changing A/T Fluid ............................................. ....11
Checking A/T Fluid ..................................................11
A/T Fluid Cooler Cleaning .......................................13
A/T CONTROL SYSTEM ....................................16
Cross-Sectional View (2WD Models) .................. ....16
Cross-Sectional View (VQ35DE Models for AWD) ....17
Cross-Sectional View (VK45DE Models for AWD) ....18
Shift Mechanism .................................................. ....18
TCM Function ..........................................................29
CAN Communication ...............................................30
Input/Output Signal of TCM .....................................31
Line Pressure Control .............................................31
Shift Control ............................................................33
Lock-up Control .......................................................34
Engine Brake Control ..............................................35
Control Valve ...........................................................36
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......38
Introduction ......................................................... ....38
OBD-II Function for A/T System ..............................38
One or Two Trip Detection Logic of OBD-II ............38
OBD-II Diagnostic Trouble Code (DTC) .............. ....38
Malfunction Indicator Lamp (MIL) ............................40
TROUBLE DIAGNOSIS ....................................41
DTC Inspection Priority Chart ..................................41
Fail-Safe ..................................................................41
How to Perform Trouble Diagnosis for Quick and
Accurate Repair .......................................................
42
A/T Electrical Parts Location ...................................48
Circuit Diagram ........................................................49
Inspections Before Trouble Diagnosis .....................49
Road Test ................................................................53
Vehicle Speed at Which Gear Shifting Occurs ........58
Vehicle Speed at Which Lock-up Occurs/Releas-
es .............................................................................
58
Symptom Chart ........................................................59
TCM Input/Output Signal Reference Value .............83
CONSULT-III Function (TRANSMISSION) ..............84
Diagnosis Procedure without CONSULT-III ............91
DTC U1000 CAN COMMUNICATION LINE .....94
Description ........................................................... ....94
On Board Diagnosis Logic .......................................94
Possible Cause ........................................................94
DTC Confirmation Procedure ..................................94
Wiring Diagram - AT - CAN .....................................95
Diagnosis Procedure ...............................................96
DTC P0615 START SIGNAL CIRCUIT .............97
Description ...............................................................97
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
97
On Board Diagnosis Logic .......................................97
Possible Cause ........................................................97
DTC Confirmation Procedure ..................................97
Wiring Diagram - AT - STSIG ..................................98
Diagnosis Procedure ...............................................99
DTC P0700 TCM .............................................101
Description .............................................................101
On Board Diagnosis Logic .....................................101
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AT-4
BRAKE SIGNAL CIRCUIT ..............................165
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
165
Diagnosis Procedure .............................................165
A/T INDICATOR CIRCUIT ...............................166
Description ........................................................... ..166
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
166
Diagnosis Procedure .............................................166
TROUBLE DIAGNOSIS FOR SYMPTOMS .....167
Wiring Diagram - AT - NONDTC .......................... ..167
A/T Check Indicator Lamp Does Not Come On .....170
Engine Cannot Be Started in "P" or "N" Position ...170
In "P" Position, Vehicle Moves When Pushed .......171
In "N" Position, Vehicle Moves ..............................172
Large Shock ("N" to "D" Position) ..........................173
Vehicle Does Not Creep Backward in "R" Position ..175
Vehicle Does Not Creep Forward in "D" Position ..178
Vehicle Cannot Be Started from D1 .......................180
A/T Does Not Shift: D1→ D2 ................................ ..182
A/T Does Not Shift: D2→ D3 ................................ ..184
A/T Does Not Shift: D3→ D4 ................................ ..186
A/T Does Not Shift: D4→ D5 ................................ ..188
A/T Does Not Lock-up ......................................... ..190
A/T Does Not Hold Lock-up Condition ...................192
Lock-up Is Not Released .......................................194
Engine Speed Does Not Return to Idle .................194
Cannot Be Changed to Manual Mode ...................195
A/T Does Not Shift: 5th Gear → 4th Gear ........... ..196
A/T Does Not Shift: 4th Gear → 3rd Gear ........... ..197
A/T Does Not Shift: 3rd Gear → 2nd Gear .......... ..199
A/T Does Not Shift: 2nd Gear → 1st Gear ........... ..201
Vehicle Does Not Decelerate by Engine Brake ... ..202
SHIFT CONTROL SYSTEM ............................205
Control Device Removal and Installation ............. ..205
Control Rod Removal and Installation ...................206
Adjustment of A/T Position ....................................207
Checking of A/T Position .......................................207
A/T SHIFT LOCK SYSTEM .............................208
Description ........................................................... ..208
Shift Lock System Electrical Parts Location ..........208
Wiring Diagram - AT - SHIFT .................................209
Diagnosis Procedure .............................................209
KEY INTERLOCK CABLE ...............................212
Component .......................................................... ..212
Removal and Installation .......................................212
ON-VEHICLE SERVICE ...................................215
Control Valve with TCM and A/T Fluid Tempera-
ture Sensor 2 ....................................................... .
215
Parking Component (2WD Models Only) ..............226
Rear Oil Seal .........................................................233
Revolution Sensor Component (2WD Models
Only) .....................................................................
233
AIR BREATHER HOSE ....................................239
Removal and Installation ...................................... .239
TRANSMISSION ASSEMBLY ..........................241
Removal and Installation (2WD Models) .............. .241
Removal and Installation (AWD Models) ..............243
OVERHAUL ......................................................249
Component .......................................................... .249
Oil Channel ...........................................................261
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .
264
DISASSEMBLY .............................................. ..267
Disassembly ......................................................... .267
REPAIR FOR COMPONENT PARTS ..............285
Oil Pump .............................................................. .285
Front Sun Gear, 3rd One-Way Clutch ...................287
Front Carrier, Input Clutch, Rear Internal Gear .....289
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub ..................................................
295
High and Low Reverse Clutch ..............................301
Direct Clutch .........................................................303
ASSEMBLY .................................................... ..306
Assembly (1) ........................................................ .306
Adjustment ............................................................320
Assembly (2) .........................................................323
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
330
General Specification ........................................... .330
Vehicle Speed at Which Gear Shifting Occurs .....330
Vehicle Speed at Which Lock-up Occurs/Releas-
es ..........................................................................
331
Stall Speed ............................................................331
Line Pressure ........................................................331
A/T Fluid Temperature Sensor ..............................332
Turbine Revolution Sensor ...................................332
Vehicle Speed Sensor A/T (Revolution Sensor) ...332
Reverse Brake ......................................................332
Total End Play .......................................................332
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AT-16
< SERVICE INFORMATION >
A/T CONTROL SYSTEM
A/T CONTROL SYSTEM
Cross-Sectional View (2WD Models)INFOID:0000000001327131
1. Front planetary gear 2. Mid planetary gear 3. Rear planetary gear
4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake
10. Input shaft 11. Torque converter 12. Oil pump
13. Front brake 14. 3rd one-way clutch 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch
19. Rear extension 20. Output shaft
SCIA5262E
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A/T CONTROL SYSTEMAT-17
< SERVICE INFORMATION >
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Cross-Sectional View (VQ35DE Models for AWD)INFOID:0000000001327132
1. Front planetary gear 2. Mid planetary gear 3. Rear planetary gear
4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake
10. Input shaft 11. Torque converter 12. Oil pump
13. Front brake 14. 3rd one-way clutch 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch
19. Adapter case 20. Output shaft
SCIA5263E
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AT-18
< SERVICE INFORMATION >
A/T CONTROL SYSTEM
Cross-Sectional View (V K45DE Models for AWD)
INFOID:0000000001327133
Shift MechanismINFOID:0000000001327134
The A/T uses compact triple planetary gear systems to improve power transmission efficiency, simplify con-
struction and reduce weight.
It also employs an optimum shift control and super wide gear ratios. They improve starting performance and
acceleration during medium and high-speed operation.
CONSTRUCTION
1. Front planetary gear 2. Mid planetary gear 3. Rear planetary gear
4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake
10. Input shaft 11. Torque converter 12. Oil pump
13. Front brake 14. 3rd one-way clutch 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch
19. Adapter case 20. Output shaft
SCIA5268E
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A/T CONTROL SYSTEMAT-19
< SERVICE INFORMATION >
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FUNCTION OF CLUTCH AND BRAKE
1. Front brake 2. Input clutch 3. Direct clutch
4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl
PCIA0002J
Name of the Part Abbreviation Function
Front brake (1) FR/B Fastens the front sun gear (11).
Input clutch (2) I/C Connects the input shaft (12), the front internal gear (14) and the mid internal
gear (13).
Direct clutch (3) D/C Connects the rear carrier (15) and the rear sun gear (16).
High and low reverse clutch (4) HLR/C Connects the mid sun gear (17) and the rear sun gear (16).
Reverse brake (5) R/B Fastens the rear carrier (15).
Forward brake (6) Fwd/B Fastens the mid sun gear (17).
Low coast brake (7) LC/B Fastens the mid sun gear (17).
1st one-way clutch (8) 1st OWC Allows the rear sun gear (16) to turn freely forward relative to the mid sun gear
(17) but fastens it
for reverse rotation.
Forward one-way clutch (9) Fwd OWC Allows the mid sun gear (17) to turn freely in the forward direction but fastens it
for reverse rotation.
3rd one-way clutch (10) 3rd OWC Allows the front sun gear (11) to turn freely in the forward direction but fastens
it for reverse rotation.
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