EC-650
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
When there is an open circuit on MIL circuit, the ECM c
annot warn the driver by lighting up MIL when there is
malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine cont rol system malfunctions and MIL circuit is open by means
of operating fail-safe function.
The fail-safe function also operates when above diagnos es except MIL circuit are detected and demands the
driver to repair the malfunction.
MIL Flashing Without DTC
When any SRT codes are not set, MIL may fl ash without DTC. For the details, refer to EC-633, "Emission-
related Diagnostic Information".
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
It is better to count the ti me accurately with a clock.
It is impossible to switch the di agnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
Always ECM returns to Diagnostic Test Mode I after ignition switch is turned OFF.
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MIL starts
blinking.
NOTE:
Diagnostic Test
Mode KEY and ENG.
Status Function Explanation of Function
Mode I Ignition switch in ON position
Engine stopped BULB CHECK This function checks the MIL bulb for damage (blown, open
circuit, etc.).
If the MIL does not come on, check MIL circuit.
Engine running MALFUNCTION WARNING This is a usual driving condition. When a malfunction is de-
tected twice in two consecutive driving cycles (two trip de-
tection logic), the MIL will light up to inform the driver that a
malfunction has been detected.
The following malfunctions will light up or blink the MIL in
the 1st trip.
Misfire (Possible three way catalyst damage)
One trip detection diagnoses
Mode II Ignition switch in ON position
Engine stopped SELF-DIAGNOSTIC
RESULTS
This function allows DTCs an
d 1st trip DTCs to be read.
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
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EC-652
< SERVICE INFORMATION >[VK45DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
tified codes can be identified by using the CONSULT-II
I or GST. A DTC will be used as an example for how to
read a code.
A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The “A ” is indicated by the number of eleven flashes. The length of time the
1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-second) - OFF (0.6-second)
cycle.
The 100th-digit numeral and lower digit numerals cons ist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an inte rval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occu rs at an interval of 1.8-second OFF.
In this way, all the detected malfunctions are classi fied by their DTC numbers. The DTC 0000 refers to no mal-
function. (See EC-595
)
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
The DTC can be erased from the back up memory in t he ECM by depressing accelerator pedal. Refer to "How
to Erase Diagnostic Test Mode II (Self-diagnostic Results)".
If the battery is disconnected, the DTC will be lost from the backup memory within 24 hours.
Be careful not to erase the stored memo ry before starting trouble diagnoses.
OBD System Operation ChartINFOID:0000000001326514
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
When the same malfunction is detected in two consec utive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on. For details, refer to EC-632, "
Two Trip Detection
Logic".
The MIL will go off after the vehicle is driven 3 time s (driving pattern B) with no malfunction. The drive is
counted only when the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs
while counting, the counter will reset.
The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A) with-
out the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel Injec-
PBIB3005E
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ON BOARD DIAGNOSTIC (OBD) SYSTEMEC-653
< SERVICE INFORMATION > [VK45DE]
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tion System, the DTC and freeze frame data will be stored
until the vehicle is driven 80 times (driving pattern
C) without the same malfunction recurring. The “TIM E” in “SELF-DIAGNOSTIC RESULTS” mode of CON-
SULT-III will count the number of times the vehicle is driven.
The 1st trip DTC is not displayed when the se lf-diagnosis results in OK for the 2nd trip.
SUMMARY CHART
For details about patterns B and C under “Fuel Injection System ” and “Misfire”, see "EXPLANATION FOR DRIVING PATTERNS FOR
“MISFIRE
For details about patterns A and B under Other, see "EXPLANATION FOR DRIVING PATTERNS FOR “MISFIRE
*1: Clear timing is at the moment OK is detected.
*2: Clear timing is when the same malfunction is detected in the 2nd trip.
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR “MISFIRE ”
Items Fuel Injection System Misfire Other
MIL (goes off) 3 (pattern B) 3 (pattern B) 3 (pattern B)
DTC, Freeze Frame Data (no
display) 80 (pattern C) 80 (pa
ttern C) 40 (pattern A)
1st Trip DTC (clear) 1 (pattern C), *
11 (pattern C), *11 (pattern B)
1st Trip Freeze Frame Data
(clear) *1, *2 *1, *2 1 (pattern B)
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EC-654
< SERVICE INFORMATION >[VK45DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EXPLANATION FOR DRIVING PATTERNS FOR “M
ISFIRE
Driving pattern B means the vehicle operation as follows:
*1: When the same malfunction is de-
tected in two consecutive trips, MIL
will light up. *2: MIL will go off after vehicle is driven 3
times (pattern B) without any mal-
functions. *3: When the same malfunction is de-
tected in two consecutive trips, the
DTC and the freeze frame data will be
stored in ECM.
*4: The DTC and the freeze frame data will not be displayed any longer after
vehicle is driven 80 times (pattern C)
without the same malfunction. (The
DTC and the freeze frame data still
remain in ECM.) *5: When a malfunction is detected for
the first time, the 1st trip DTC and the
1st trip freeze frame data will be
stored in ECM. *6: The 1st trip DTC and the 1st trip
freeze frame data will be cleared at
the moment OK is detected.
*7: When the same malfunction is de- tected in the 2nd trip, the 1st trip
freeze frame data will be cleared. *8: 1st trip DTC will
be cleared when ve-
hicle is driven once (pattern C) with-
out the same malfunction after DTC
is stored in ECM.
SEF392S
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ON BOARD DIAGNOSTIC (OBD) SYSTEMEC-655
< SERVICE INFORMATION > [VK45DE]
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All components and systems should be monitored at least once by the OBD system.
The B counter will be cleared when the malfunction is
detected once regardless of the driving pattern.
The B counter will be counted up when driving pattern B is satisfied without any malfunction.
The MIL will go off when the B counter reaches 3. (*2 in “OBD SYSTEM OPERATION CHART”)
Driving pattern C means the vehicle operation as follows:
The following conditions should be satisfied at the same time:
Engine speed: (Engine speed in the freeze frame data) ±375 rpm
Calculated load value: (Calculated load value in the freeze frame data) x (1 ±0.1) [%]
Engine coolant temperature (T) condition:
When the freeze frame data shows lower than 70 °C (158 °F), T should be lower than 70 °C (158 °F).
When the freeze frame data shows higher than or equal to 70 °C (158 °F), T should be higher than or equal to
70 °C (158 °F).
Example:
If the stored freeze frame data is as follows:
Engine speed: 850 rpm, Calculated load val ue: 30%, Engine coolant temperature: 80°C (176 °F)
To be satisfied with driving pattern C, the v ehicle should run under the following conditions:
Engine speed: 475 - 1,225 rpm, Calculated load value: 27 - 33%, Engine coolant temperature: more than 70°C
(158 °F)
The C counter will be cleared when the malfunction is detected regardless of vehicle conditions above.
The C counter will be counted up when vehicle conditions above is satisfied without the same malfunction.
The DTC will not be displayed after C counter reaches 80.
The 1st trip DTC will be cleared when C counter is counted once without the same malfunction after DTC is
stored in ECM.
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS EXCEPT FOR
“MISFIRE
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EC-656
< SERVICE INFORMATION >[VK45DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EXPLANATION FOR DRIVING PATTERNS EXCEPT FOR “MISFIRE
*1: When the same malfunction is de-
tected in two consecutive trips, MIL
will light up. *2: MIL will go off after vehicle is driven 3
times (pattern B) without any mal-
functions. *3: When the same malfunction is de-
tected in two consecutive trips, the
DTC and the freeze frame data will be
stored in ECM.
*4: The DTC and the freeze frame data will not be displayed any longer after
vehicle is driven 40 times (pattern A)
without the same malfunction.
(The DTC and the freeze frame data
still remain in ECM.) *5: When a malfunction is detected for
the first time, the 1st trip DTC and the
1st trip freeze frame data will be
stored in ECM. *6: 1st trip DTC will
be cleared after vehi-
cle is driven once (pattern B) without
the same malfunction.
*7: When the same malfunction is de- tected in the 2nd trip, the 1st trip
freeze frame data will be cleared.
SEF393SD
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BASIC SERVICE PROCEDUREEC-665
< SERVICE INFORMATION > [VK45DE]
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Fuel Pressure CheckINFOID:0000000001326522
FUEL PRESSURE RELEASE
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in
“WORK SUPPORT” mode with CONSULT-III.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
Without CONSULT-III
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine.
3. After engine stalls, crank it 2 or 3 times to release all fuel pres- sure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because S50 models do not have fuel return system.
Use Fuel Pressure Gauge Kit (J-44321) to check fuel pressure.
1. Release fuel pressure to zero. Refer to "FUEL PRESSURE RELEASE".
2. Install the inline fuel quick disconnected fitting A between fuel damper (1) and fuel tube.
3. Connect the fuel pressure gauge B (quick connector adapter hose) to the inline fuel quick disconnected fitting.
4. Turn ignition switch ON and check for fuel leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge.
7. If result is unsatisfactory, go to next step.
8. Check the following. Fuel hoses and fuel tubes for clogging
Fuel filter for clogging
Fuel pump
Fuel pressure regulator for clogging
If OK, replace fuel level sensor unit, fuel filter and fuel pump assembly.
If NG, repair or replace.
PBIB1482E
At idling: Approximately 350 kPa (3.57 kg/cm2, 51 psi)PBIB3244E
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EC-666
< SERVICE INFORMATION >[VK45DE]
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS
Trouble Diagnosis IntroductionINFOID:0000000001326523
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or
other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-III (or GST) or a circuit tester connected should
be performed. Follow the Work Flow on "Work Flow".
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a dr iveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Di agnostic Worksheet like the example
on "Worksheet Sample" should be used.
Start your diagnosis by looking fo r conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
WORK FLOW
MEF036D
SEF233G
SEF234G
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