EC-28
< SERVICE INFORMATION >[VQ35DE]
PRECAUTIONS
B1 indicates the bank 1, B2 indicates the bank 2 as shown in
the figure.
Do not operate fuel pump when there is no fuel in lines.
Tighten fuel hose clamps to the specified torque.
Do not depress accelerator pedal when starting.
Immediately after starting, do not rev up engine unnecessar-
ily.
Do not rev up engine just prior to shutdown.
When installing C.B. ham radio or a mobile phone, be sure to
observe the following as it m ay adversely affect electronic
control systems depending on installation location.
- Keep the antenna as far as possi ble from the electronic con-
trol units.
- Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls.
Do not let them run parallel for a long distance.
- Adjust the antenna and feeder line so that the standing-wave
radio can be kept smaller.
- Be sure to ground the radio to vehicle body.
SEC893C
PBIB1569E
SEF709Y
SEF708Y
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EC-44
< SERVICE INFORMATION >[VQ35DE]
EVAPORATIVE EMISSION SYSTEM
Positive pressure is delivered to the EVAP system through the EVAP
service port. If fuel vapor leak
age in the EVAP system occurs, use a
leak detector to locate the leak.
Removal and InstallationINFOID:0000000001325906
EVAP CANISTER
Tighten EVAP canister as shown in the figure.
EVAP CANISTER VENT CONTROL VALVE
1. Turn EVAP canister vent control valve counterclockwise.
2. Remove the EVAP canister vent control valve.
Always replace O-ring with a new one.
How to Detect Fuel Vapor LeakageINFOID:0000000001325907
CAUTION:
Never use compressed air or a high pressure pump.
Do not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in EVAP system.
NOTE:
Do not start engine.
Improper installation of EVAP service port adapt er to the EVAP service port may cause a leak.
WITH CONSULT-III
1. Attach the EVAP service port adapter securely to the EVAP service port.
2. Also attach the pressure pump and hose to the EVAP service port adapter.
SEF462UA
PBIB1029E
PBIB1030E
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EC-46
< SERVICE INFORMATION >[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
ON BOARD REFUELING VA
POR RECOVERY (ORVR)
System DescriptionINFOID:0000000001325908
From the beginning of refueling, the air and vapor insi de the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
Put a “CAUTION: FLAMMABLE” sign in workshop.
Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
Be sure to furnish the workshop with a CO
2 fire extinguisher.
CAUTION:
Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-pr oof container and put lid on securely.
- Release fuel pressure from fuel line. Refer to EC-87, "
Fuel Pressure Check".
- Disconnect negative battery cable.
Always replace O-ring when the fuel gauge retainer is removed.
Do not kink or twist hose and tube when they are installed.
Do not tighten hose and clamps excessively to avoid damaging hoses.
After installation, run engine an d check for fuel leaks at connection.
Do not attempt to top off the fuel tank afte r the fuel pump nozzle shuts off automatically.
Continued refueling may cause fu el overflow, resulting in fuel spray and possibly a fire.
Diagnosis ProcedureINFOID:0000000001325909
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.
1.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be l ess than 2.1 kg (4.6 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
PBIB1068E
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BASIC SERVICE PROCEDUREEC-83
< SERVICE INFORMATION > [VQ35DE]
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Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed. Refer to EC-84, "
Idle Speed and Ignition Timing Check".
OK or NG
OK >> GO TO 15.
NG >> GO TO 17.
15.CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-84, "
Idle Speed and Ignition Timing Check".
OK or NG
OK >> GO TO 19.
NG >> GO TO 16.
16.CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-64
.
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation. 2. GO TO 4.
17.DETECT MALFUNCTIONING PART
Check the following.
Check camshaft position s ensor (PHASE) and circuit.
Refer to EC-324
.
Check crankshaft position sensor (POS) and circuit.
Refer to EC-319
.
OK or NG
OK >> GO TO 18.
NG >> 1. Repair or replace. 2. GO TO 4.
18.CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM f unction. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs.
Refer to BL-185
.
>> GO TO 4.
19.INSPECTION END
Did you replace the ECM, referring this Basic Inspection procedure?
Ye s o r N o
Ye s > > 1 . P e r f o r m EC-84, "VIN Registration".
2. INSPECTION END
No >> INSPECTION END
650
± 50 rpm (in P or N position)
15 ± 5 ° BTDC (in P or N position)
PBIB1602E
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BASIC SERVICE PROCEDUREEC-87
< SERVICE INFORMATION > [VQ35DE]
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1.
Check that throttle valve is fully closed.
2. Check PCV valve operation.
3. Check that downstream of throttl e valve is free from air leakage.
4. When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and el iminate the cause of the incident.
It is useful to perform EC-131
.
5. If any of the following conditi ons occur after the engine has started, eliminate the cause of the
incident and perform Idle Air Vo lume Learning all over again:
Engine stalls.
Erroneous idle.
Fuel Pressure CheckINFOID:0000000001325926
FUEL PRESSURE RELEASE
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT” mode with CONSULT-III.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
Without CONSULT-III
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because S50 models do not have fuel return system.
Use Fuel Pressure Gauge Kit (J-44321) to check fuel pressure.
1. Release fuel pressure to zero. Refer to “FUEL PRESSURE RELEASE”.
2. Install the inline fuel quick disconnected fitting between fuel damper and fuel injector tube.
3. Connect the fuel pressure test gauge (quick connector adapter hose) to the inline fuel quick disconnected fitting.
4. Turn ignition switch ON and check for fuel leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge.
7. If result is unsatisfactory, go to next step.
8. Check the following. Fuel hoses and fuel tubes for clogging
Fuel filter for clogging
PBIB1603E
At idling: Approximately 350 kPa (3.57 kg/cm2, 51 psi)PBIB1571E
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EC-136
< SERVICE INFORMATION >[VQ35DE]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
OK >>
INSPECTION END
NG >> GO TO 15.
15.DISCONNECT AND RECONNE CT ECM HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect ECM harness connector. Check pin terminal and connector for damage, and then reconnect it.
>> GO TO 16.
16.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F AL PHA-B2” in “SPEC” of “DATA MONITOR” mode, and make sure that the
each indication is within the SP value.
OK or NG
OK >> INSPECTION END
NG >> Detect malfunctioning part according to EC-96, "
Symptom Matrix Chart".
17.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
OK or NG
OK >> INSPECTION END
NG (More than the SP value)>>GO TO 18.
NG (Less than the SP value)>>GO TO 25.
18.DETECT MALFUNCTIONING PART
1. Check for the cause of large engine friction. Refer to the following.
- Engine oil level is too high
- Engine oil viscosity
- Belt tension of power steering, alternat or, A/C compressor, etc. is excessive
- Noise from engine
- Noise from transmission, etc.
2. Check for the cause of insufficient combustion. Refer to the following.
- Valve clearance malfunction
- Intake valve timing control function malfunction
- Camshaft sprocket installation malfunction, etc.
>> Repair or replace malfunctioning part, and then GO TO 30.
19.CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
Crushed air ducts
Malfunctioning seal of air cleaner element
Uneven dirt of air cleaner element
Improper specification of intake air system
OK or NG
OK >> GO TO 21.
NG >> Repair or replace malfunctioning part, and then GO TO 20.
20.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”, AND “B/FUEL SCHDL”
Select “A/F ALPHA-B1”, “A/F ALPHA-B2”, and “B/F UEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and
make sure that the each indication is within the SP value.
OK or NG
OK >> INSPECTION END
NG (“B/FUEL SCHDL” is more, “A/F ALPHA-B1”, “A/F ALPHA-B2” are less than the SP value)>>GO TO 21.
21.DISCONNECT AND RECONNECT MASS AIR FLOW SENSOR HARNESS CONNECTOR
1. Stop the engine.
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EC-150
< SERVICE INFORMATION >[VQ35DE]
DTC P0011, P0021 IVT CONTROL
On Board Diagn osis Logic
INFOID:0000000001325960
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode.
DTC Confirmation ProcedureINFOID:0000000001325961
CAUTION:
Always drive at a safe speed.
NOTE:
If DTC P0011 or P0021 is displayed with DTC P0075 or P0081, first perform trouble diagnosis for DTC
P0075 or P0081. Refer to EC-168
.
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confir m that battery voltage is between 10V and 16V at
idle.
WITH CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Maintain the following conditions for at least 6 c onsecutive seconds. Hold the accelerator pedal as steady
as possible.
4. Let engine idle for 10 seconds.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-151, "
Diagnosis Procedure".
If 1st trip DTC is not detected, go to next step.
7. Maintain the following conditions for at least 20 consecutive seconds.
DTC No. Trouble diagnosis
name Detecting condition Possible cause
P0011
0011
(Bank 1) Intake valve timing
control performance There is a gap between angle of target and
phase-control angle degree. Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)
Intake valve control solenoid valve
Accumulation of debris to the signal pick-up
portion of the camshaft
Timing chain installation
Foreign matter caught in the oil groove for in- take valve timing control
P0021
0021
(Bank 2)
Detected items Engine operating condition in fail-safe mode
Intake valve timing control The signal is not energized to the solenoid valve and the valve control does not function.
VHCL SPEED SE 100 - 120 km/h (63 - 75 MPH)
ENG SPEED 1,200 - 2,000 rpm
COOLAN TEMP/S More than 60 °C (140 °F)
B/FUEL SCHDL More than 7.26 msec
Selector lever D position
ENG SPEED 1,700 - 3,175 rpm (A cons tant rotation is maintained.)
COOLAN TEMP/S More than 70 °C (158 °F)
Selector lever 1st or 2nd position
Driving location uphill Driving vehicle uphill
(Increased engine load will help maintain the driving
conditions required for this test.)
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DTC P0011, P0021 IVT CONTROL
EC-151
< SERVICE INFORMATION > [VQ35DE]
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8. Check 1st trip DTC.
9. If 1st trip DTC is detected, go to
EC-151, "
Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis ProcedureINFOID:0000000001325962
1.CHECK OIL PRESSURE WARNING LAMP
1. Start engine.
2. Check oil pressure warning lamp and confirm it is not illumi- nated.
OK or NG
OK >> GO TO 2.
NG >> Go to LU-5, "
Inspection".
2.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EC-152, "
Component Inspection".
OK or NG
OK >> GO TO 3.
NG >> Replace malfunctioning intake valve timing control solenoid valve.
3.CHECK CRANKSHAFT POSI TION SENSOR (POS)
Refer to EC-323, "
Component Inspection".
OK or NG
OK >> GO TO 4.
NG >> Replace crankshaft position sensor (POS).
4.CHECK CAMSHAFT POSITI ON SENSOR (PHASE)
Refer to EC-330, "
Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> Replace malfunctioning camshaft position sensor (PHASE).
5.CHECK CAMSHAFT (INT)
Check the following.
Accumulation of debris to the signal plate of camshaft rear end
Chipping signal plate of camshaft rear end
OK or NG
OK >> GO TO 6.
NG >> Remove debris and clean the signal plate of camshaft rear end or replace camshaft.
6.CHECK TIMING CHAIN INSTALLATION
Check service records for any recent repairs that may cause timing chain misaligned.
Are there any service records that may cause timing chain misaligned?
Ye s o r N o
PBIA8559J
SEC905C
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