CAMSHAFTEM-91
< SERVICE INFORMATION > [VQ35DE]
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4. Crank the engine, and then make sure that engine oil comes out
from camshaft bracket (No. 1) oil hole. End crank after checking.
WARNING:
Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from in take valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine components and the vehicle. Do
not allow engine oil to get on rubber components such as
drive belt or engine mount insulators. Immediately wipe off
any splashed engine oil.
Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not come out from camshaft bracket (No. 1) oil hole. Refer to LU-4, "
Lubrication Circuit".
5. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT), and then check each oil groove for clogging.
Clean oil groove if necessary. Refer to LU-4, "
Lubrication Circuit".
6. After inspection, install removed parts.
Inspection for Leaks
The following are procedures for chec king fluids leak, lubricates leak.
Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants".
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leak age of fuel, or any oil/fluids including engine oil and
engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
Valve ClearanceINFOID:0000000001325733
INSPECTION
Perform inspection as follows after removal, installation or replacement of camshaft or valve-related parts, or if
there is unusual engine conditions regarding valve clearance.
PBIC2869E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
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EM-104
< SERVICE INFORMATION >[VQ35DE]
CYLINDER HEAD
e. Turn all cylinder head bolts 90 degrees clockwise (angle tighten-
ing).
CAUTION:
Check the tightening angle by using the angle wrench
(SST). Avoid judgment by vi sual inspection without SST.
Check tightening angle indicated on the angle wrench indica-
tor plate.
f. Turn all cylinder head bolts 90 degrees clockwise again (angle tightening).
4. After installing cylinder head, measure distance between front end faces of cylinder block and cylinder head (left and right
banks).
If measured value is out of the standard, re-install cylinderhead.
5. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak. Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants".
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
Bleed air from lines and hoses of applic able lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
PBIC0888E
Standard : 14.1 - 14.9 mm (0.555 - 0.587 in)
EMQ0662D
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
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EM-116
< SERVICE INFORMATION >[VQ35DE]
ENGINE ASSEMBLY
When installing engine mounting bracket (RH and LH) on cylinder
block, tighten two upper bolts (show n as “A” in the figure) first.
Then tighten two lower bolts (shown as “B” in the figure).
Make sure all engine mounting insulators are seated properly, then tighten mounting nuts.
Tighten rear engine mounting member bolts in numerical order as shown in the figure.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak. Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants".
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
Bleed air from lines and hoses of applic able lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
PBIC2062E
PBIC3040E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
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ENGINE ASSEMBLYEM-121
< SERVICE INFORMATION > [VQ35DE]
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When installing engine mounting bracket (RH and LH) on cylinder
block, tighten two upper bolts (shown as “A” in the figure) first.
Then tighten two lower bolts (shown as “B” in the figure).
Install engine mounting bracket (RH) (lower) as follows:
- Temporarily tighten mounting bolts (shown as “C”, “D” and “E” in the figure).
- Tighten mounting bolts to the specified torque with following mounting surfaces touched.
Engine mounting bracket (RH) to engine mounting bracket (RH)
(lower) (shown as “C” and “D” in figure).
Front final drive to engine mounting bracket (RH) (lower) (shown as “E” in figure).
Make sure all engine mounting insulators are seated properly, then
tighten mounting nuts.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants".
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
PBIC3042E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
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ENGINE ROOM COVEREM-169
< SERVICE INFORMATION > [VK45DE]
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ENGINE ROOM COVER
ComponentINFOID:0000000001325763
Removal and InstallationINFOID:0000000001325764
REMOVAL
CAUTION:
Do not damage or scratch cover when installing or removing.
Major parts and inspection points under each cover are as follows: (numbered as in the figure)
INSTALLATION
Install in the reverse order of removal.
1. Mount nut 2. Battery cover 3. Air duct (inlet)
4. Clip 5. Engine cover
PBIC4550E
1 : Upper side of engine assembly and power steering reservoir tank
2 : Relay and battery
3 : Engine assembly front side, drive belts and cooling fan
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EXHAUST MANIFOLD AND THREE WAY CATALYST
EM-179
< SERVICE INFORMATION > [VK45DE]
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EXHAUST MANIFOLD AND THREE WAY CATALYST
ComponentINFOID:0000000001325776
Refer to
GI-8, "Component" for symbols in the figure.
Removal and InstallationINFOID:0000000001325777
REMOVAL
WARNING:
Perform the work, when the exhaust and cooling system h ave completely cooled down.
1. Remove engine cover with power tool. Refer to EM-169, "
Component".
2. Remove front and rear engine undercovers with power tool.
3. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly, air duct and resonator assembly. Refer to EM-173, "
Component".
4. Remove front cross bar. Refer to FSU-5, "
On-Vehicle Inspection and Service".
5. Drain engine coolant from radiator. Refer to CO-37, "
Changing Engine Coolant".
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
1. Air fuel ratio sensor 1 (bank 2) 2. Exhaust manifold cover (right bank) 3. Exhaust manifold (right bank)
4. Gasket 5. Exhaust manifold (left bank) 6. Exhaust manifold cover (left bank)
7. Air fuel ratio sensor 1 (bank 1) 8. Three way catalyst cover (right bank) 9. Three way catalyst (right bank)
10. Heated oxygen sensor 2 (bank 2) 11. Gasket 12. Three way catalyst cover (left bank)
13. Heated oxygen sensor 2 (bank 1) 14. Three way catalyst (left bank) 15. Mounting bracket
16. Mounting bracket
A. Protrusion for installation confirma-
tion.
: Above
PBIC4549E
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EM-210
< SERVICE INFORMATION >[VK45DE]
TIMING CHAIN
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in guide may gen-
erate a pounding noise during and just after engine start. However, this does not indicate an unusualness.
Noise will stop after hydraulic pressure rises.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The followings are procedures for checking fluids leak, lubricates leak and exhaust gases leak. Before starting engine, check oil/fluid levels incl
uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants"
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
Bleed air from lines and hoses of applic able lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc. Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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OIL SEALEM-223
< SERVICE INFORMATION > [VK45DE]
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1. Remove the following parts:
Front engine undercover
Radiator: Refer to CO-40, "
Component".
Drive belt: Refer to EM-170, "
Component".
Cooling fan: Refer to CO-48, "
Component (Crankshaft Driven type)".
Rear plate cover: Refer to EM-183, "
Component".
2. Remove crankshaft pulley as follows:
a. Set ring gear stopper (SST).
b. Loosen crankshaft pulley bolt, and then pull crankshaft pulley with both hands to remove it.
CAUTION:
Do not remove crankshaft pulley bolt. Keep loosenedcrankshaft pulley bolt in place to protect removed crank-
shaft pulley from dropping.
Do not remove balance weight (inner hexagon bolt) at the
front of crankshaft pulley.
3. Remove front oil seal using suitable tool. CAUTION:
Be careful not to damage front cover and oil pump drive
spacer.
INSTALLATION
1. Apply new engine oil to both oil seal lip and dust seal lip of new front oil seal.
2. Install front oil seal. Install front oil seal so that each seal lip is oriented as shown in
the figure.
PBIC1656E
SBIA0358E
SBIA0359E
SEM715A
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