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REPAIR FOR COMPONENT PARTSAT-289
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
2. Using a flat-bladed screwdriver, install snap ring in front sun gear.
3. Check operation of 3rd one-way clutch.
a. Hold oil pump assembly and turn front sun gear.
b. Check 3rd one-way clutch for correct locking and unlocking directions.
CAUTION:
If not as shown in the figure, check installation direction of
3rd one-way clutch.
Front Carrier, Input Clut ch, Rear Internal GearINFOID:0000000001327406
COMPONENTS
SCIA3110E
SCIA3131E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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AT-306
< SERVICE INFORMATION >
ASSEMBLY
ASSEMBLY
Assembly (1)INFOID:0000000001327410
1. As shown in the figure, use a drift [commercial service tool: 22mm (0.87 in) dia.] to drive manual shaft oil seals into the trans-
mission case until it is flush.
CAUTION:
Do not reuse manual shaft oil seals.
Apply ATF to manual shaft oil seals.
2. Install detent spring and spacer in transmission case, and then tighten detent spring and spacer mounting bolt to the specified
torque. Refer to AT-249, "
Component".
3. Install manual shaft to transmission case.
4. Install parking rod to manual plate.
SCIA5259E
SCIA5248E
SCIA5716E
SCIA5220E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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AT-312
< SERVICE INFORMATION >
ASSEMBLY
24. Install revolution sensor to transmission case, and then tightenrevolution sensor mounting bolt to the specified torque. Refer to
AT-249, "
Component".
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
Do not place in an area affected by magnetism.
25. As shown in the figure, use the drift to drive rear oil seal into the rear extension (2WD models) or adapter case (AWD models)
until it is flush.
CAUTION:
Do not reuse rear oil seal.
Apply ATF to rear oil seal.
26. Install return spring to parking pawl. VQ35DE models
SCIA2320E
SCIA5477E
SCIA2445E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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AT-314
< SERVICE INFORMATION >
ASSEMBLY
31. Install parking gear to output shaft.
32. Install output shaft in transmission case.CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
33. Install bearing race to output shaft.
34. Install rear extension assembly (2WD models) or adapter case assembly (AWD models) according to the following procedures.
a. 2WD models
i. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-44, "
Recommended Chemical Product
and Sealant".) to rear extension assembly as shown in the fig-
ure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.
SCIA5247E
SCIA5030E
SCIA5245E
SCIA8228E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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ASSEMBLYAT-315
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
ii. Install rear extension assembly to transmission case. CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator suppor t when assembling the rear
extension assembly.
iii. Tighten rear extension assembly mounting bolts to specified torque. Refer to AT-249, "
Component".
CAUTION:
Do not reuse self-sealing bolts.
b. AWD m od e l s
i. Install gasket onto transmission case. CAUTION:
Do not reuse gasket.
Completely remove all moistu re, oil and old gasket, etc.
from the transmission case and adapter case assembly
mounting surfaces.
ii. Install adapter case assembly to transmission case. CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator suppor t when assembling the rear
extension assembly.
SCIA5029E
SCIA6941E
SCIA5231E
SCIA5186E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 393 of 3924

AT-320
< SERVICE INFORMATION >
ASSEMBLY
51. Install needle bearing to front sun gear.CAUTION:
Take care with the direction of needle bearing. Refer toAT-264, "
Location of Adjusting Sh ims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to needle bearing.
52. Adjust brake band tilting using clips so that brake band contacts front sun gear drum evenly.
53. Adjust brake band.
a. Loosen lock nut.
b. Tighten band servo anchor end pin to the specified torque.
c. Back of band servo anchor end pin three turns.
d. Holding band servo anchor end pin, tighten lock nut to the spec- ified torque. Refer to AT-249, "
Component".
AdjustmentINFOID:0000000001327411
TOTAL END PLAY
Measure clearance between front sun gear and bearing race for oil
pump cover.
Select proper thickness of bearing race so that end play is within specifications.
SCIA2808E
SCIA5033E
: 5.0 N·m (0.51 kg-m, 44 in-lb)
SCIA5498E
SCIA2810E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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ASSEMBLYAT-321
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
1. Measure dimensions “K” and “L” and then calculate dimension “J”.
a. Measure dimension “K”.
b. Measure dimension “L”.
c. Calculate dimension “J”.
2. Measure dimensions “M
1” and “M2” and then calculate dimen-
sion “M”.
a. Place bearing race and needle bearing on oil pump assembly.
SCIA7073E
SCIA7074E
“J” : Distance between oil pump fitting surface of transmission case and n eedle bearing mating
surface of front sun gear.
J = K – L
SCIA5352E
SCIA3125E
SCIA3124E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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AT-322
< SERVICE INFORMATION >
ASSEMBLY
b. Measure dimension “M1”.
c. Measure dimension “M
2”.
d. Calculate dimension “M”.
3. Adjust total end play “T
1”.
Select proper thickness of bearing race so that total end play is within specifications. Refer to “Parts Information” for bearing
race selection.
SCIA3126E
SCIA3127E
“M” : Distance between transmission case fitting
surface of oil pump and needle bearing on oil
pump.
M = M
1 – M2
SCIA3125E
T1 = J – M
Total end play “T
1”
: 0.25 - 0.55 mm (0.0098 - 0.0217 in)
SCIA2810E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C