EC-1032
< SERVICE INFORMATION >[VK45DE]
DTC P1217 ENGINE
OVER TEMPERATURE
2. After refilling coolant, run engine to en sure that no water-flow noise is emitted.
Overall Function CheckINFOID:0000000001326899
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-III
1. Check the coolant level in the reservoir tank and radiator. Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1035,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1035,
"Diagnosis Procedure".
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON- SULT-III.
5. If the results are NG, go to EC-1035, "
Diagnosis Procedure".
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1035,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1035,
"Diagnosis Procedure".
3. Disconnect engine coolant temperature sensor harness connec- tor.
4. Connect 200 Ω resister to the engine coolant temperature sensor
harness connector.
5. Start engine and make sure that cooling fan operates at middle speed.
Be careful not to overheat engine.
If NG, go to EC-1035, "
Diagnosis Procedure".
If OK, go to the following step.
6. Turn ignition switch OFF.
7. Disconnect 200 Ω resister from engine coolant temperature sen-
sor harness connector.
8. Connect 150 Ω resistor to engine coolant temperature sensor
harness connector.
SEF621W
SEF621W
PBIB0965E
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EC-1036
< SERVICE INFORMATION >[VK45DE]
DTC P1217 ENGINE
OVER TEMPERATURE
OK (Without CONSULT-III)>>GO TO 4.
NG >> Check cooling fan (crankshaft driven). Refer to CO-48
.
2.CHECK COOLING FAN MIDDLE SPEED OPERATION
With CONSULT-III
1. Start engine and let it idle.
2. Select “COOLING FAN” in “ACTIVE TEST” mode wit h CONSULT-III, and touch “MID” on the CONSULT-III
screen.
3. Make sure that cooling fan operates.
OK or NG
OK >> GO TO 3.
NG >> Check cooling fan middle speed cont rol circuit. (Go to "PROCEDURE A".)
3.CHECK COOLING FAN HIGH SPEED OPERATION
With CONSULT-III
1. Select “COOLING FAN” in “A CTIVE TEST” mode with CONSULT-III and touch “HI” on the CONSULT-III
screen.
2. Make sure that cooling fan operates at higher speed than middle speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go to "PROCEDURE B".)
4.CHECK COOLING FAN MIDDLE SPEED OPERATION
Without CONSULT-III
1. Disconnect engine coolant temperature sensor harness connector.
2. Connect 200 Ω resistor to engine coolant tem perature sensor harness connector.
3. Start engine and let it idle.
4. Make sure that cooling fan operates.
OK or NG
OK >> GO TO 5.
NG >> Check cooling fan middle speed control circuit. (Go to "PROCEDURE A".)
5.CHECK COOLING FAN HIGH SPEED OPERATION
Without CONSULT-III
1. Disconnect 200 Ω resister to the engine coolant te mperature sensor harness connector.
2. Connect 150 Ω resistor to engine coolant tem perature sensor harness connector.
3. Start engine and let it idle.
4. Make sure that cooling fan operates at higher speed than middle speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan control circuit. (Go to "PROCEDURE B".)
6.CHECK COOLING SYSTEM FOR LEAK
PBIB0965E
SEF882V
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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DTC P1217 ENGINE OVER TEMPERATUREEC-1037
< SERVICE INFORMATION > [VK45DE]
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Apply pressure to the cooling sys
tem with a tester, and check if the
pressure drops.
CAUTION:
Higher than the specified pressu re may cause radiator damage.
Pressure should not drop.
OK or NG
OK >> GO TO 7.
NG >> Check the following for leak. Refer to CO-37, "
Inspec-
tion".
Hose
Radiator
Water pump
7.CHECK RADIATOR CAP
Apply pressure to cap with a tester.
OK or NG
OK >> GO TO 8.
NG >> Replace radiator cap.
8.CHECK COMPONENT PARTS
Check the following.
Thermostat. (Refer to CO-52
.)
Water control valve. (Refer to CO-52
.)
Engine coolant temperature sensor. (Refer to EC-783, "
Component Inspection".)
OK or NG
OK >> GO TO 9.
NG >> Replace malfunctioning component.
9.CHECK MAIN 13 CAUSES
If the cause cannot be isolated, go to EC-1039, "
Main 13 Causes of Overheating".
>> INSPECTION END
PROCEDURE A
1.CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E6.
3. Check voltage between IPDM E/R terminal 16 and ground with CONSULT-III or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2. Testing pressure: 157 kPa (1.6 kg/cm
2, 23 psi)
PBIC1528E
Radiator cap
relief pressure:
59 - 98 kPa (0.6 - 1.0 kg/cm2, 9 - 14 psi)
SLC755A
Voltage: Battery voltage
PBIB0966E
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DTC P1225 TP SENSOREC-1041
< SERVICE INFORMATION > [VK45DE]
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DTC P1225 TP SENSOR
Component DescriptionINFOID:0000000001326904
Electric throttle control actuator
consists of throttle control motor,
throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has t he two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect t he opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
tion.
On Board Diagnosis LogicINFOID:0000000001326905
The MIL will not light up for this diagnosis.
DTC Confirmation ProcedureINFOID:0000000001326906
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
1. Turn ignition switch ON.
2. Turn ignition switch OFF, wait at least 10 seconds.
3. Turn ignition switch ON.
4. Check 1st trip DTC.
5. If 1st trip DTC is detected, go to EC-1041, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001326907
1.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
1. Turn ignition switch OFF.
2. Remove the intake air duct.
3. Check if foreign matter is c aught between the throttle valve (1)
and the housing.
- Illustration shows the view with intake air duct removed.
OK or NG
OK >> GO TO 2.
NG >> Remove the foreign matter and clean the electric throttle control actuator inside.
2.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator.
2. Perform EC-663, "
Throttle Valve Closed Position Learning".
3. Perform EC-663, "
Idle Air Volume Learning".
PBIB0145E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1225
1225 Closed throttle position
learning performance Closed throttle position learning value is exces-
sively low. Electric throttle control actuator
(TP sensor 1 and 2)
PBIB3247E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EC-1042
< SERVICE INFORMATION >[VK45DE]
DTC P1225 TP SENSOR
>>
INSPECTION END
Removal and InstallationINFOID:0000000001326908
ELECTRIC THROTTLE CONTROL ACTUATOR
Refer to EM-175.
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DTC P1226 TP SENSOREC-1043
< SERVICE INFORMATION > [VK45DE]
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DTC P1226 TP SENSOR
Component DescriptionINFOID:0000000001326909
Electric throttle control actuator
consists of throttle control motor,
throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has t he two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect t he opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
tion.
On Board Diagnosis LogicINFOID:0000000001326910
The MIL will not light up for this diagnosis.
DTC Confirmation ProcedureINFOID:0000000001326911
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
1. Turn ignition switch ON.
2. Turn ignition switch OFF, wait at least 10 seconds.
3. Turn ignition switch ON.
4. Repeat steps 2 and34 for 32 times.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-1043, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001326912
1.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
1. Turn ignition switch OFF.
2. Remove the intake air duct.
3. Check if foreign matter is c aught between the throttle valve (1)
and the housing.
- Illustration shows the view with intake air duct removed.
OK or NG
OK >> GO TO 2.
NG >> Remove the foreign matter and clean the electric throttle control actuator inside.
2.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator.
PBIB0145E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1226
1226 Closed throttle position
learning performance Closed throttle position learning is not per-
formed successfully, repeatedly. Electric throttle control actuator
(TP sensor 1 and 2)
PBIB3247E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EC-1044
< SERVICE INFORMATION >[VK45DE]
DTC P1226 TP SENSOR
2. Perform
EC-663, "Throttle Valve Closed Position Learning".
3. Perform EC-663, "
Idle Air Volume Learning".
>> INSPECTION END
Removal and InstallationINFOID:0000000001326913
ELECTRIC THROTTLE CONTROL ACTUATOR
Refer to EM-175.
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EC-1050
< SERVICE INFORMATION >[VK45DE]
DTC P1564 ICC STEERING SWITCH
Diagnosis Procedure
INFOID:0000000001326923
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-723, "
Ground Inspection".
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK ICC STEERING SWITCH CIRCUIT
With CONSULT-III
1. Turn ignition switch ON.
2. Select “MAIN SW”, “CANCEL SW ”, “RESUME/ACC SW”, “SET SW” and “DIST SW” in “DATA MONITOR”
mode with CONSULT-III.
3. Check each item indication under the following conditions.
TER-
MI-
NAL
NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
82 B/W Sensor ground [Engine is running]
Warm-up condition
Idle speed Approximately 0V
99 G/Y ICC steering switch [Ignition switch: ON]
ICC steering switch: OFF
Approximately 4.3V
[Ignition switch: ON]
MAIN switch: Pressed Approximately 0V
[Ignition switch: ON]
CANCEL switch: Pressed Approximately 1.3V
[Ignition switch: ON]
RESUME/ACCELERATE switch: Pressed Approximately 3.7V
[Ignition switch: ON]
SET/COAST switch: Pressed Approximately 3V
[Ignition switch: ON]
DISTANCE switch: Pressed Approximately 2.2V
PBIB2195E
Switch Monitor item Condition Indication
MAIN switch MAIN SW Pressed ON
Released OFF
CANCEL switch CANCEL SW Pressed ON
Released OFF
RESUME/ACCEL-
ERATE switch RESUME/ACC SW Pressed ON
Released OFF
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