2008 GREAT WALL FLORID key

Downloaded from www.Manualslib.com manuals search engine Chapter One: Overview ........................................................................\
........................................1
How to Use This Manual ...................................................................................\
...........2
Identifying Number Location ..................................................................................\
......3
Comprehensive Repair Instructions .............................................................................4
General Repair Methods and Operations ....................................................................9
Chapter Two: Overall Parameters ........................................................................\
......................10
Basic Parameters of the Overall Vehicle ...................................................................11
Engine Technical Parameters ..................................................................................\
..12
Chassis’ Main Assembly Technical Parameters .........................................................13
Vehicle Structure Type and Parameters ....................................................................15
Air Conditioning System Structure and Parameters ..................................................16
Electrical System Structure and Parameters .............................................................16
Grade Specification and Filled Quantity of Each
Individual Functioning Component’s Working Agent ..................................................18
Torque Specifications for Key Operational Bolts ........................................................18
Vehicle Body’s Basic Calibration Measurements ......................................................22
Chapter Three: Fuel Supply and Exhaust System .....................................................................29
Fuel Supply System ...................................................................................\
................30
Components ..................................................................................\
..........................30
Fuel Tank Removal ..................................................................................\
................31
Fuel Pump and Charcoal Canister Removal ...........................................................31
Fuel Filter Removal ...................................................................................\
...............31
Fuel Filler Pipe Assembly Removal .........................................................................32
Exhaust System ...................................................................................\
......................33
Components ..................................................................................\
..........................33
Exhaust System Removal ...................................................................................\
.....34
Exhaust System Installation ...................................................................................\
..35
Chapter Four: Clutch Operational System........................................................................\
..........36
Areas of Importance ..................................................................................\
................37
Troubleshooting ..................................................................................\
.......................37
Clutch Operational System ..................................................................................\
......38
Components ..................................................................................\
..........................38
Clutch Master Cylinder Removal .............................................................................38
Clutch Master Cylinder Installation ..........................................................................40
Clutch Pedal Removal ..................................................................................\
...........40
Clutch Pedal Installation ..................................................................................\
........40
Clutch Pedal Examination and Adjustment ..............................................................41
CONTENTS

Downloaded from www.Manualslib.com manuals search engine Technical Requirements ..................................................................................\
........141
Chapter Nine: Vehicle Body Electrical System ........................................................................\
.142
Basic Information on the Electrical System .............................................................143
Fuse Box ...................................................................................\
...............................144
Overall Vehicle’s Grounding Point Schematics ........................................................150
Key Electrical Component’s Module Schematics for the Overall Vehicle ................151
Wire Harness Distribution Chart for the Overall Vehicle ..........................................152
Wire Harness Relationship and Plug-in Connections Numbered Diagram ..............155
Wire Harness Plug-in Connectors and Pin Function Diagram .................................156
Electrical Wiring Diagram for the Overall Vehicle ....................................................167
Chapter Ten: Electrical Accessories ........................................................................\
.................177
Reverse Sensor ..................................................................................\
.....................178
Combination Meter ..................................................................................\
................180
Central Door Lock ...................................................................................\
.................181
Power Windows ..................................................................................\
.....................184
Immobilizer System ..................................................................................\
...............186
CD Player ..................................................................................\
..............................193
DVD Player ..................................................................................\
............................195
Chapter Eleven: Air Conditioning System........................................................................\
........202
Areas of Importance ..................................................................................\
..............203
Technical Parameters ..................................................................................\
............203
Troubleshooting ..................................................................................\
.....................204
Air Conditioning System’s Structure Diagram and Fundamentals ...........................207
Air Conditioning System Overview ..........................................................................207
Air Conditioning System Terminal Definition ............................................................208
Compressor ..................................................................................\
...........................208
Electromagnetic Clutch ...................................................................................\
.........210
Vacuuming and Charging Refrigerant ......................................................................211
Filling Quantity and Method for Refrigerant Oil ........................................................212
Daily Maintenance of the Air Conditioning System .................................................212
Chapter Twelve: Airbags ........................................................................\
...................................213
Airbag Electronic Control Unit ..................................................................................214
Diagnostic Scanner ...................................................................................\
...............215
Troubleshooting ..................................................................................\
.....................216
Vehicle Collision Diagnostics ..................................................................................\
.226
Removal Method for Individual Components ...........................................................227
Driver Side Airbag Module (DAB), Front Passenger Side
Airbag Module (PAB), Clock Spring, and Steering Wheel .......................................228
Airbag Module Disposal ...................................................................................\
........230

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual10
Overall Parameters
Basic Parameters of the Overall Vehicle ............................11
Engine Technical Parameters .............................................12
Chassis' Main Assembly Technical Parameters .................13
Vehicle Structure Type and Parameters .............................15
Air Conditioning System Structure and Parameters ...........16
Electrical System Structure and Parameters ......................16
Grade Specification and Filled Quantity of Each
Individual Functioning Component's Working Agent ..........18
Torque Specifications for Key Operational Bolts ................18
Vehicle Body's Basic Calibration Measurements ..............22

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual18
Torque Specifications for Key Operational Bolts
Any part that has a tightening torque requirement for fastening piece connections should be fastened according
to specifications, the tightening torque of fastening pieces that have no tightening torque specification should
satisfy the QC/T 518—1999 regulations.
Tightening torque for key operational bolts are shown in the table below.
No.Important fastening piece locationsFastening piece name
and model numberQuantity
Tightening
torque
(N·m)
1Chassis
1.01Left mount & left side memberHexagon bolt for flange face1112±10
Left mount & left mounting bracketHexagon bolt for flange face264±5
1.02Left mounting bracket & transmissionHexagon bolt for flange face364±5
Right mount & engineHexagon nut for flange face141±4
1.03Right mount & engineHexagon bolt for flange face264±5
Right mount & vehicle bodyHexagon bolt for flange face 264±5
Grade Specification and Filled Quantity of Each Individual Functioning
Component's Working Agent
No.Functioning
component
QuantitySpecificationsGW413EFGW4G15
1Engine fuel45L
#93 and above high quality unleaded gasoline (GW413EF,
GW4G15 engine)
#-10 light diesel fuel (YC4W75-31 engine)
2Engine
lubricant3.25±0.25 L3.5L
GW413EF
SJ 15W-40/SJ 10W-30
(For China domestic model)
SL 5W-30 (For alpine region model)
GW4G15
SJ 20W-40/SJ 10W-30 (For domestic &
exported high-temperature region model)
SL 10W-30 (For alpine region model)
3Coolant5.5±0.5 L5.4±0.5 L
Ethylene-Glycol-35oC antifreeze fluid
(For China domestic model)
Ethylene-Glycol-45oC antifreeze fluid
(For alpine region model)
4Clutch fluid0.49±0.02 L0.72±0.02 LDOT4 synthetic brake fluid
5Transmission
lubricant1.9±0.1 L1.8L
GL-4 80W-90 (For China domestic model)
GL-4 75W-90 (For alpine region model)
GL-5 140 (For high-temperature region model)
6Power steering
fluid0.65±0.02 L0.75±0.02 LATF DEXRONⅢ Mobil fluid
7Brake fluid0.49±0.02 LDOT4 synthetic brake fluid
8Battery
terminal1.0 gIndustrial vaseline
9Windshield
washer fluid2.8±0.1 L
Room temperature: use clean water with a hardness less
than 205g/1000 kg.
Low temperature (-18oC±3oC): use methanol-water
solution concentration of 50%.
10Air conditioner
refrigerant510±10 gR134a

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual142
Basic Information on the Electrical System ........................143
Fuse Box ........................................................................\
....144
Overall Vehicle’s Grounding Point Schematics ..................150
Key Electrical Component’s Module Schematics for
the Overall Vehicle..............................................................151
Wire Harness Distribution Chart for the Overall Vehicle .....152
Wire Harness Relationship and Plug-in Connections
Numbered Diagram ............................................................155
Wire Harness Plug-in Connectors and
Pin Function Diagram .........................................................156
Electrical Wiring Diagram for the Overall Vehicle ...............167
Vehicle Body Electrical System

Downloaded from www.Manualslib.com manuals search engine 151Vehicle Body Electronic System
G09
NumberGrounding positionRemark
G01, G02Inside the engine compartment's
left side fenderEngine compartment's wire harness
G03Inside the engine compartment's
right side fenderEngine compartment's wire harness
G04, G05Wire harness fixture un-
der the right A-pillarEngine & dashboard wire harness
G06Wire harness fixture un-
der the left A-pillarMeter wire harness
G06 On the dashboard brace reinforcementMeter wire harness
G07Rear fender trim LHVehicle body wire harness
G08Near rear combination lamp RHVehicle body wire harness
G09Near rear wiper motorTrunk door wire harness assembly
G10Airbag grounding point
Meaning of each number representation:
Key Electrical Component’s Module Schematics for the Overall
Vehicle
Theft deterrent ECUCentral lock controller
No.1 fuse box
Airbag ECU assembly
Engine ECU
G10

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual152
Engine ECUInjector
Starter, starter excitation, knock sensor
Speed sensor
Brake switch
Brake fluid level switch
Clutch switch
ABS ECU
Front wiper
motor
Front combination lamp LH
Front fog lamp LH
Radiator fan
High & low pitched horn
Crankshaft position sensorFront & rear oxygen sensor
Condenser fan motor
Compressor clutch
Alternator, alternator regulator
Tristate pressure switch
Front fog lamp RH
Washer motor
Wheel speed sensor
Front combination lamp RH
Camshaft position sensor
Throttle position sensor
Wire Harness Distribution Chart for the Overall Vehicle
Engine compartment wire harness
ABS ECU
Positive fuse box
No. 2 fuse box
Reverse sensor ECU
Key Electrical Component’s Module Schematics for the Overall
Vehicle (Continued)

Downloaded from www.Manualslib.com manuals search engine 155Vehicle Body Electronic System
Condenser fan motor
Connected compressor
Oil pressure switch
Front oxygen sensor
Connected reverse switch
Connected engine speed sensor Connected
ignition coil
Connected speed sensor Connected coolant temp. sensor
Canister control valve
Connected combination meter A
Connected antenna
Diagnostic port
Connected AC switch Connected air conditioner temperature sensor
Front passenger side airbag
Connected speed adjustive resistance, blower
Front window regulator RH
Front window regulator switch RH
Front medium woofer RH
Front tweeter LH Right outer electric mirror
Front passenger side central door lock switch
Front door lamp switch RH
Front passenger seat belt pretensioner Front door lock motor RH
Ground
plate 3
Connected cigarette lighter (lighting)
Connected cigarette lighter
Front passenger seat belt switch
Connected parking brake switch Connected air conditioner governor & front
passenger seat belt unfastened indicator lamp
Connected CD player
Connected engine ECUConnected ground P1#
Connected ground P2#
Connected starter
Connected knock sensor
Connected starter field coil
Connected inlet
temperature pressure
sensor
connected
electronic throttle
Rear oxygen sensor
Connected 4th
cylinder injection
nozzle
Connected 3rd
cylinder injection
nozzle
Connected 2nd
cylinder injection
nozzle
Connected 1st
cylinder
injection nozzle
Connected generator
Connected engine armature Connected front combination lamp RH
Connected front fog lamp RH
Connected rear washer motor
Connected front washer motor
Connected front wheel speed sensor RH
Right ground
Connected A/C pressure switch
Connected phase sensor
Connected low
pitched horn
Connected front
combination lamp LH
Rediator fan motor
Connected front
fog lamp LH
Connected high pitched horn
Battery
negative
Body
ground
Battery
Left ground Connected
brake lamp
switch Connected brake fluid warning switch
Connected theft deterrent indicator Theft deterrent ECU 1Connected lock
cylinder lightConnected ignition
switch (white)
The key is inserted into the switch
Right combination switch (wiper) Connected airbag ECU (yellow)Ground
plate 2
Ground
plate 4
Connected accelerator pedal
Ground plate 1
Left outer electric mirror
Front medium woofer LH Front door lock motor LH
Rear medium woofer LH
Rear window regulator switch LH
Rear door lock motor LH Rear door lamp switch LH
Ground point ACapacitor
Vehicle power supply
Rear fog lamp LH Left license plate lamp
High mounted brake lamp
Ground point Trunk opener switch
Trunk motorRear wiper motor
Rear windshield defroster “-”
Trunk lamp switch Right license plate lamp
Rear fog lamp RH
Rear combination lamp RHRear wheel speed sensor RH
Rear window
regulator RH
Rear window
regulator switch RH
Rear door lock motor RH
Rear door lamp switch RH Rear medium woofer RH
Ground point B
Rear combination lamp LH
Rear windshield defroster “+”
Rear wheel speed
sensor LH
Rear window regulator LH
Fuel pump, fuel sensor
Rear interior dome lamp
Front door lamp
switch LH
Driver seat belt pretensioner Driver seat belt switch
Front tweeter LH
Connected light brightness regulator switch
Connected rearview mirror switch (white)
Connected glove box lamp
Front window regulator LH Left combination switch (light)
Connected main airbag, horn switch
Window regulator mainly
control switch, central door
lock mainly control switch Connected central door lock controller (white)
Connected front wiper motor
Connected clutch
switch
Connected ABS ECUBattery
positive
Connected front wheel
speed sensor LH Engine groud
Starter connect to
battery positive
Generator connect to
battery positive
Wire Harness Relationship and Plug-in Connections Numbered Diagram