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Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using the Maintenance Schedule......................6-3
Scheduled Maintenance (Gasoline Engine).........6-4
Additional Required Services
(Gasoline Engine).......................................6-7
Maintenance Footnotes (Gasoline Engine)..........6-9
Owner Checks and Services..........................6-11At the First 100, 1,000 and 6,000 Miles
(160, 1 600 and 10 000 km).......................6-11
At Each Fuel Fill..........................................6-11
At Least Once a Month.................................6-12
At Least Once a Year...................................6-13
Recommended Fluids and Lubricants...............6-15
Maintenance Replacement Parts.....................6-17
Engine Drive Belt Routing..............................6-18
Maintenance Record.....................................6-19
Section 6 Maintenance Schedule
6-1
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Using the Maintenance Schedule
We want to help you keep your vehicle in good working
condition. But we do not know exactly how you will
drive it. You might drive very short distances only a few
times a week. Or you might drive long distances all
the time in very hot, dusty weather. You might use your
vehicle in making deliveries. Or you might drive it to
work, to do errands, or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You might need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your dealer/retailer.
This schedule is for vehicles that:
carry passengers and cargo within recommended
limits. You will nd these limits on the Tire and
Loading Information label. SeeLoading Your
Vehicle on page 4-36.
are driven on reasonable road surfaces within
legal driving limits.
are driven off-road in the recommended manner.
SeeOff-Road Driving on page 4-12.
use the recommended fuel. SeeGasoline
Octane on page 5-6.The services inScheduled Maintenance (Gasoline
Engine) on page 6-4should be performed when
indicated. SeeAdditional Required Services (Gasoline
Engine) on page 6-7andMaintenance Footnotes
(Gasoline Engine) on page 6-9for further information.
{CAUTION:
Performing maintenance work on a vehicle can
be dangerous. In trying to do some jobs, you
can be seriously injured. Do your own
maintenance work only if you have the
required know-how and the proper tools and
equipment for the job. If you have any doubt,
see your dealer/retailer to have a quali ed
technician do the work. SeeDoing Your Own
Service Work on page 5-5.
Some maintenance services can be complex. So,
unless you are technically quali ed and have the
necessary equipment, you should have your
dealer/retailer do these jobs.
When you go to your dealer/retailer for your service
needs, you will know that trained and supported service
technicians will perform the work using genuine parts.
6-3
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If you want to purchase service information, seeService
Publications Ordering Information on page 7-15.
Owner Checks and Services on page 6-11tells you what
should be checked, when to check it, and what you can
easily do to help keep your vehicle in good condition.
The proper replacement parts, uids, and lubricants to
use are listed inRecommended Fluids and Lubricants
on page 6-15andMaintenance Replacement Parts
on page 6-17. When your vehicle is serviced, make sure
these are used. All parts should be replaced and all
necessary repairs done before you or anyone else
drives the vehicle. We recommend the use of genuine
parts from your dealer/retailer.
Scheduled Maintenance (Gasoline
Engine)
This maintenance section applies to vehicles with a
gasoline engine. If your vehicle has a diesel engine, see
the maintenance schedule section in the DURAMAX
®
Diesel manual.
When the CHANGE ENGINE OIL SOON message
comes on, it means that service is required for your
vehicle. Have your vehicle serviced as soon as possible
within the next 600 miles (1 000 km). It is possible that,if you are driving under the best conditions, the engine oil
life system may not indicate that vehicle service is
necessary for over a year. However, your engine oil and
lter must be changed at least once a year and at this
time the system must be reset. Your dealer/retailer has
trained service technicians who will perform this work
using genuine parts and reset the system.
If the engine oil life system is ever reset accidentally,
you must service your vehicle within 3,000 miles
(5 000 km) since your last service. Remember to reset
the oil life system whenever the oil is changed. See
Engine Oil Life System on page 5-18for information on
the Engine Oil Life System and resetting the system.
When the CHANGE ENGINE OIL SOON message
appears, certain services, checks, and inspections are
required. Required services are described in the
following for “MaintenanceI” and “MaintenanceII.”
Generally, it is recommended that your rst service be
MaintenanceI, your second service be MaintenanceII,
and that you alternate MaintenanceIand MaintenanceII
thereafter. However, in some cases, MaintenanceII
may be required more often.
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MaintenanceI— Use MaintenanceIif the
CHANGE ENGINE OIL SOON message comes
on within 10 months since the vehicle was purchased
or MaintenanceIIwas performed.MaintenanceII— Use MaintenanceIIif the previous
service performed was MaintenanceI. Always use
MaintenanceIIwhenever the message comes on
10 months or more since the last service or if the
message has not come on at all for one year.
Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil (Gasoline Engine) on page 5-15.
Reset oil life system. SeeEngine Oil Life System on page 5-18.An Emission
Control Service.••
Allison Transmission
®only: Replace external transmission lter at the rst
maintenance service performed on the vehicle.
Lubricate chassis components.See footnote #.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner lter or change indicator (if equipped). If
necessary, replace lter. SeeEngine Air Cleaner/Filter (Gasoline Engines) on
page 5-19.See footnote (p).•
Rotate tires and check in ation pressures and wear. SeeTire Inspection and
Rotation on page 5-81and “Tire Wear Inspection” inAt Least Once a Month
on page 6-12.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid
as needed.••
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Scheduled Maintenance (cont’d)
Service MaintenanceIMaintenanceII
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Check transmission uid level and add uid as needed.•
Inspect shields, vehicles with diesel engine or with GVWR above
10,000 lbs (4 536 kg) only.See footnote (n).•
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Additional Required Services
(Gasoline Engine)
This maintenance section applies to vehicles with a
gasoline engine. If your vehicle has a diesel engine,
see the maintenance schedule section in the
DURAMAX
®Diesel manual.The following services should be performed at the
rst maintenance service (IorII) after the indicated
miles (kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage
or leaks.• •••••
Inspect exhaust system for loose
or damaged components.• •••••
Vehicles without a lter restriction
indicator: Replace engine air cleaner
lter. SeeEngine Air Cleaner/Filter
(Gasoline Engines) on page 5-19.•••
Change automatic transmission
uid and lter (severe service).
See footnote (h).•••
Change automatic transmission
uid and lter (normal service).•
6-7
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Maintenance Footnotes (Gasoline
Engine)
This maintenance section applies to vehicles with a
gasoline engine. If your vehicle has a diesel engine, see
the maintenance schedule section in the DURAMAX
®
Diesel manual.
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
#Lubricate the front suspension, steering linkage, and
parking brake cable guides. Control arm ball joints
on 2500/3500 series vehicles require lubrication
but should not be lubricated unless their temperature is
10°F (−12°C) or higher, or they could be damaged.
Control arm ball joints on 1500 series vehicles are
maintenance-free. Vehicles used under severe
commercial operating conditions require lubrication on a
regular basis every 3,000 miles (5 000 km).(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chafing, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect drum brake linings/shoes for wear or
cracks. Inspect other brake parts, including drums,
wheel cylinders, calipers, parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts,
signs of wear or lack of lubrication. Inspect power
steering lines and hoses for proper hook-up, binding,
leaks, cracks, chafing, etc. Visually check constant
velocity joints, rubber boots, and axle seals for leaks.
(c)Visually inspect hoses and have them replaced
if they are cracked, swollen, or deteriorated. Inspect all
pipes, fittings and clamps; replace with genuine parts
as needed. To help ensure proper operation, a pressure
test of the cooling system and pressure cap and
cleaning the outside of the radiator and air conditioning
condenser is recommended at least once a year.
(d)Inspect wiper blades for wear, cracking, or
contamination. Clean the windshield and wiper blades, if
contaminated. Replace wiper blades that are worn or
damaged. See Windshield Wiper Blade Replacement on
page 5-65andWindshield and Wiper Blades on
page 5-117for more information.
6-9
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Maintenance Record
After the scheduled services are performed, record the date, odometer reading, who performed the service, and
the type of services performed in the boxes provided. SeeMaintenance Requirements on page 6-2. Any additional
information fromOwner Checks and Services on page 6-11can be added on the following record pages. You should
retain all maintenance receipts.
Maintenance Record
DateOdometer
ReadingServiced ByMaintenanceIor
MaintenanceIIServices Performed
6-19