2008 GEELY MK clutch

Air Conditioning System -General Information5-75Air conditioner pressure switch plug-in unitInspection1. Check pressure switch
(a) Magnetic clutch control:
Check operation of pressure switch
( 1 ) Install manifold instrument
( 2 ) Connect positive meter pen of ohmmeter to terminal 4,
negative meter pen to terminal 1respectively.
( 3 ) As shown in the figure, check connection of each terminal
when refrigerant pressure changes
If operation does not conform to specification, replace
pressure switch.
(b) Check operation of condenser fan
( 1 ) Connect positive meter pen to terminal 2, negative meter pen to terminal 3 respectively.
( 2 ) As shown in the figure, check connection of each terminal when refrigerant pressure changes
If operation does not conform to specification, replace pressure switch.
2. Compressor magnetic clutch
(a) Connect positive pole of storage battery to binding post, negative pole to compressor shell.
(b) Check magnetic clutch in energized condition.
If abnormal, replace magnetic clutch.
3. Air conditioner thermistorThermistor plug-in unit (a) As shown in the figure, check resistance value of air conditioner thermistor
between terminal 1, 2 at each temperature,
Resistance:1
2Temperature(°C)Resistance
(K ohm)

5-776. Heater blower motor relay assembly
Check connection of relayHeater blower motor relay assembly3
21
4 If connection does not conform to specification, replace heater
blower motor relay.
7. Magnetic clutch relay
(a)Check connection of relay
If connection does not conform to specification, replace
magnetic clutch relayCondition Tester connection Specification
Constant1 2 ON
3 4 ON Apply storage battery
positive voltage
between terminal 1, 2Condition Tester connection Specification
Constant
1 2 ON
3 5 ON Apply storage battery
positive voltage be-
tween terminal 1, 2Magnetic clutch relayAir Conditioning System -General Information

5. Remove the compressor and magnetic clutch
(1) Discomect the connetor.
(2) Loosen 4 bolts and remove the compressor.
6. Remove the bracket for compressor
(1) Remove 4 bolts and detach the bracket for compressor.
7. Installation is the reverse order of removal.Air Conditioning System -Compressor Assembly5-95

Chapter 16 Carpet and InsulatorComponent ViewCarpet Dash sound insulation Assy. Dash heat insulation panelInterior & Exterior Trim and Accessory -Carpet and Insulator6-391. Removal
a. Remove front rear seat, left front doorsill, right front doorsill, right center lower pillar lower trim, left center
pillar lower trim, right rear doorsill shield, left rear doorsill shield, frontal and rear parts of auxiliary fascia
console;
b. Remove the sound insulator assembly under carpet and dash, the dash heat insulation (in compartment).
2. Mounting
a. Mount accelerator pedal assembly, brake and clutch pedal assembly, brake assembly onto the car;
b. Install the carpet according to the corresponding holes with its left and right edges mounted separately under
the left front doorsill shield, the right front doorsill shield, the right center pillar lower trim, the left center
pillar lower trim, right rear doorsill shield and the left rear doorsill shield.

It is mainly used to install the pipes and accessories of the brake system and clutch system.
5. Front wall upper assembly
The front wall upper assembly includes left/right hinge base mounting plate big assembly, front wall upper
front cover big assembly, VIN number mounting plate, and front wall upper rear cover big assembly etc.
It forms a high-stiffness frame structure together with the engine compartment assembly and the front wall
lower plate assembly. It can generate strong resistant to the transverse collision and rolling deformation. It can also
separate the engine compartment form the cabin, preventing the odor entering into the cabin. Consequently, it can
isolate the noise, heat and vibration.(2) Floor Assembly The floor assembly is the base work of the main structure. It is a key component that connects various
assemblies and carries the load. The vehicle performance is subject to its strength and stiffness. For the floor
assembly, see the Fig. 5-3.
The floor assembly includes front floor assembly and rear floor assembly. The front floor mid-block goes
through a ridgy channel in longitudinal direction. It can increase the longitudinal rigidity together with the lower
floor longitudinal beam. The space below under the channel is used to install various parts and components, such
as transmission gearshift rod, parking brake cable, discharge pipe with three-way catalytic converter etc. In the
cabin, there is carpet and muffle pad. The floor frame structure is made up of front floor left/right frame, front floor
main plate assembly, front floor mid-bridge assembly, rear frame assembly, rear floor rear block assembly, rear
floor mid-block assembly and longitudinal beam etc. These parts and components provide strong and reliable carry
capacity and ensure that the vehicle meets the strict driving requirement on the body.Fig. 5-3 Floor Assembly
1. Front floor left/right frame 2. Front floor main plate assembly 3. Longitudinal beam rear block 4. Rear frame assembly
5. Rear floor rear block assembly 6. Rear floor mid-block assembly 7. Front floor mid-bridge assemblySurvey -Body Structure7-371
2
133
5
6

1 Engine right insulator x body JQ184C1025(3 pcs)43~58 43~58
2 Brake pedal with bracket assy. x central cross member Q151B0820(1 pcs)22~29 22~29
3Brake pedal with bracket assy. x brake master cylinder
Q32008(4 pcs)22~29 22~29
with vacuum booster assy.
4 Clutch pedal x central cross member Q1840816(1 pcs)/22~29
5 Clutch pedal x clutch master cylinder Q32208(2 pcs)/22~29
6 Accelerator pedal Q32208(2 pcs)22~29 22~29
7 LH/RH front brake pipe component x HECU controller Null13~18 13~18
8 LH/RH rear brake pipe component I x HECU controller Null13~18 13~18
9Brake master cylinder No. 1 and No.2 pipe component
Null13~18 13~18
x HECU controller, brake master cylinder
10Clutch hydraulic hose assy. x master cylinder oil outlet pipe componentNull13~18 13~18
11 Steering column assy. x universal joint assy.Q151B0820TF2(1 pcs)22~29 22~29
12 (LH & RH) front shock absorber component x body37~45 37~45
13 (LH & RH) rear shock absorber component top nut Q341C10(2 pcs) 22~29 22~29
14(LH & RH) front shock absorber piston rod x front
Q330B12(2 pcs)31~38 31~38
suspension bracket sub-assy.
15 (LH & RH) rear seat belt assy. x body7/16" bolt ( )39~53 39~53
16 (LH & RH) front seat belt assy. x body7/16" bolt( )39~53 39~53
17 (LH & RH) front buckle assy. x body7/16" bolt( )39~53 39~53
18 RR seat belt buckle and lap belt assy. x body7/16" bolt( )39~53 39~53
19 LR buckle assy. x body7/16" bolt( )39~53 39~53
20 Rear axle assy. x bodyJQ14012110TF2(2 pcs)73~103 73~103
21 (LH & RH) rear shock absorber x rear axle JQ320B12(2 pcs)47~56 47~56
22LH & RH brake pipe component III x LH & RH rear
Null13~18 13~18
drum brake with wheel hub assy.
23LH & RH rear brake hose x LH & RH rear brake pipe component IIINull13~18 13~18
24 LH/RH rear drum brake with wheel hub assy. x rear axleMounting nut (8pcs)60~72 60~72
25LH/RH rear brake pipe component I x LH/RH rear brake pipe component IINull13~18 13~18Appendix: Torque Table of the Fasteners for Important AssemblyTorque N.m
No.
JL7132HU
JL7152HUJL7132U
JL7152U
JL7162UAppendix-Torque Table of the Fasteners for Important AssemblyIArea Fastener
front suspension
support sub-assy.
Mounting nut (6 pcs)