2008 GEELY MK roof

6-31II. Removal and Installation of the Rear Door Interior trim Tip:
Installation is basically the reverse of removal and different operation(s) in the process of installation, if any,
will be pointed out specifically.
The removal and installation at the right side are the same as those at the left side.
1. Remove the interior decorative plate handle of left rear door;
Remove a screw with the cross-head screwdriver, and then take
off the interior decorative plate handle of left-rear door.
Tip:
Wrap the head of screwdriver with belt before using it.
2. Remove the assembly of electric-driven window regulator switch;
a. Release the grips with the straight screwdriver, and then re
move the regulator switch off the decorative plate.
b. Disconnect the switch connector.
3. Remove the interior decorative plate of left rear door;
a. Remove the screws and buckles;
b. Release the 6 buckles with the straight screwdriver, and hold
upwards the interior decorative plate of rear-left door to re
move it.
Tip:
Wrap the head of screwdriver with belt before using it.
4. Remove the interior handle of left-rear door;
Release the 2 hooks, remove the interior handle of left-rear door,
and disconnect the 2 wires off the interior handle of left-rear door.
5. Remove off the rain-proof film on the door;clip
HookHookgripsInterior & Exterior Trim and Accessory -Rear Door Interior Trim

Chapter 17 Moonroof Assembly (Optional)Component ViewII. Inspection of sunroof Troubleshooting formSunshade sub-assy Sunroof motorBracket sub-assy.Sunroof frameSunroof glass bracketSunroof glass sealSunroof glassInterior & Exterior Trim and Accessory -Moonroof Assembly (Optional)6-40Possible causes
1. Power relay
2. Instrument fuse
3. Sunroof switch
4. Sunroof lock switch
5. Sunroof motor
6. Sunroof guide rail
7. Wire harness
1. Sunroof lock switch
2. Sunroof motor
3. Sunroof guide rail
4. Wire harnessSymptom
Sliding sunroof system doesn't work.
Sling sunroof system gets stuck (e.g.
foreign matter like gravel caught in motor)

Interior & Exterior Trim and Accessory -Moonroof Assembly (Optional)6-41III. Removal and installation of sliding sunroof1. Remove the roof panel trim
(For more information, see "removal and installation of roof panel trim".)
2. Remove the ceiling lamp
(For more information, see "removal and installation of roof panel trim".)
3. Remove the sunroof glass sub-assembly
a. Unfix the screw by use of a box spanner;
b. Pull the glass upward and then take it out.
4. Remove the sunroof motor
Caution
Make sure the sunroof is completely closed before removing the sunroof motor.
a. Disconnect the connector;
b. Unfix the bolt and then remove the sunroof motor.
5. Remove the sunroof bracket sub-assembly
a. Detach water pipe;
b. Unfasten the retaining bolts around the sunroof bracket sub-assembly;
c. Take out the sunroof bracket sub-assembly.
6. Remove the sunshade sub-assembly
Slide the sunshade backward and then take it out.
7. Remove the sunroof drive cable and the sunroof guide rail;
8. Install in reverse order of removal.
Caution
Check if the sunroof is waterproof after installation.
If a water leak is detected, readjust the sunroof.
For more information on the electrical part of sunroof, see the chapter on electrical part of this manual.

Part VII BodyChapter 1 SurveySection 1 Body StructureThe body is made up of main structure, movable plate work, interior/exterior trim parts, and body accessories.I. Main StructureAs shown in Fig.5-1, the main structure is made up of various assemblies and parts including engine compartment
assembly & front wall parts, floor assembly, left/right wall assembly, rear wall assembly, roof assembly and
luggage compartment main cover assembly etc.Fig. 5-1 Main Structure
1 Engine compartment assembly & front wall parts 2. Left/right wall assembly
3. Luggage compartment main cover assembly 4. Rear wall assembly 5. Floor assembly
6. Roof assembly 7. Front cross beam assembly(1) Engine Compartment Assembly & Front Wall Parts The main function of the engine compartment assembly and front wall parts is to form an engine compartment
and absorb most energy generated when the vehicle is collided from the front. The compartment provides a hood
for the engine and its accessories, which can prevent the front wheel from throwing mud. In the appearance, it
represents the body's design requirements. As shown in Fig.5-2, the engine compartment assembly and front wall
parts include front cross beam assembly, left/right longitudinal beam assembly, radiator cross beam assembly,Body -Survey7-1
123456
7

(3) Side Wall Assembly The left/right side wall assembly is a frame structure, which is a side component that connects the front and
rear parts of the body. As shown in Fig.5-4, it includes left/right side wall outside plate assembly, left/right wheel
assembly, left/right A post inside plate assembly, and left/right intermediate post interior plate assembly etc.Survey -Body Structure7-4Fig. 5-4 Side Wall Assembly
1. LH/RH upper front body inner pillar 2.LH/RH lower front body inner pillar 3.LH/RH no.1 crossemember joint panel
4.LH/RH roof inner rail 5.LH/RH center body inner pillar 6.LH/RH rear crossmember tee joint panel
7.LH/RH lower rear pillar remforcement panel 8.LH/RH roof rear inner panel 9.LH/RH side rear pillar inner panel
10.LH/RH luggage compartment support panel 11.LH/RH luggage compartment hinge fixing panel
12.LH/RH wheel house outer panel 13.LH/RH wheel house inner panel 14.LH/RH side panel
15.LH/RH rear combination lamp fixing panel 16.Fuel refilling cap assembly 17.LH/RH side doorsill outer reinforcement panel
18.LH/RH side doorsill inner reinforcement panel 19.LH/RH center pillar upper reinforcement panel
20.LH/RH front seat belt upper reinforcement panel 21.LH/RH roof rail upper master reinforcement panel
22.LH/RH center pillar middle reinforcement panel 23.LH/RH center pillar lower reinforcement panel
24.LH/RH roof rail assistant reinforcement panel 25.LH/RH front body pillar upper reinforcement panel
26.LH/RH front body pillar outer reinforcement panel

(4) Rear Wall Parts As shown in Fig.5-5, the rear wall assembly includes rear wall plate, rear wall reinforced plate, luggage
compartment door lock mounting plate and luggage compartment door cross beam etc.Fig. 5-5 Rear Wall Assembly
1. Rear wall upper cross beam
2. Luggage compartment lock
mounting plate big assembly
3. Rear wall left double-hole plate
4. Rear wall outer plate
Fig. 5-6 Roof Assembly
1. Roof outer panel 2. Roof No.1 cross beam 3. Roof No.2 cross beam 4.Roof rear cross beam 5.Roof No.3 cross beam
6. Moon roof reinforcement panel It is mainly used as a cross beam to improve the strength of the rear part of the vehicle and form a luggage
compartment door.5) Roof Assembly The roof assembly includes roof outer panel, roof No.1 and No.2 cross beam, and roof rear cross beam etc.
Inside the roof, there is top interior decoration. There is a heat pad in the center and there is bond between the cross
beam and the roof. The rain from the roof is discharged out of the rear part through the channels at both sides. These
cross beams are used to reinforce the roof's transverse stiffness. For disassembled parts, see Fig. 5-6.(6) Luggage Compartment Main Cover Assembly The luggage compartment main cover assembly includes luggage compartment main cover sub-assembly, rear
seat hook mounting plate assembly, left/right side angle plate, drip channel and reinforced upper cross beam etc.
When the luggage compartment main cover assembly is welded to the left/right side wall, it forms a luggageSurvey -Body Structure7-51 14432526143 2

3. External Force Having an Angle with Vehicle Centerline (Fig. 5-15)Body Repair -Body Damage Forms and requirements For Repair7-10Fig. 5-15 External Force Having an Angle with Vehicle Centerline As shown in Fig. 5-15, when the vehicle is acted by an external force having an angle with its centerline, the
force will affect the hood root and the front window side post if it is strong enough.
4. Body Side Center Acted by External Force in Upright Direction (Fig. 5-16)Fig. 5-16 Body Side Center Acted by External Force in Upright Direction As shown in Fig. 5-16, when the body side center is acted by an external force in the upright direction, check
the following positions:
a. Front window side post upper/lower installation position;
b. Side window intermediate post upper/lower installation position;
c. Side window rear post deformation;
d. Roof and frame deformation.
When the body is acted by an external force on the rear part, its damage is the same as that caused by an external
force on the front part. Check the parts in full consideration of the rear structure and feature.External ForceExternal Force

II. General Repair Principle1. Precaution
(a) Vehicle Protection
In the welding process, make sure to protect the paint, windshield,
seat and carpet with heat-resistant and fireproof covering.
(b) Safety Measures
(1)When pulling the body or crossbeam with drawing device, do
not stand at the position in the same line of the drawing cable,
and make sure to use safe drawing cable.
(2)Before repairing, make sure to check whether there is any
leakage. In case of any hole, remove it immediately.
(3)When welding near to the oil tank, make sure to remove the
oil tank first, and block the oil pipe.
(c) Protective Article
In the repairing process, make sure to wear uniforms, helmet and
safety shoes. In addition, according to the different work types,
wear proper gloves, welding mask, goggle, earplug, face cover,
and dust respirator etc. Wear the protective devices properly as
the table below.Body Repair -Body Damage Forms and requirements For Repair7-11Seat covering Windshield
coveringWrongWrongItem
Dust Respirator
Mask
Goggles
Safety Shoes
Welded Goggle
Earplug
Welded Mask
Welded Gloves Code
A
B
C
D
E
F
G
H