2008 GEELY FC wiring

Brake--Speed sensor of rear wheelsSpeed sensor of rear wheelsChangeHint: the process for changing right side is same as the
left side.1. Disassemble rear wheels.
2. Disassemble wiring harness of speed sensor of rear
wheel.Disassemble the joint of speed sensor of rear wheel.3. Disassemble left rear disk brake branch pump
assembly.
4. Disassemble rear brake disk.
5. Disassemble left rear shaft hub and bearing assem-
bly (referring to page 129).
6. Disassemble speed sensor of rear wheel.(a) Fix rear shaft hub on pliers with soft gasket.
Note: when changing shaft hub assembly, it is neces-
sary to shake intensively to make it break off.
(b) Use punch pin and hammer to knock out two pins.
(c) Use special tool and two bolts (M12*1.5) to disassemble
speed sensor of rear wheel from rear shaft hub.
Note:zIf sensor stator is damaged, change the shaft hub
assembly.zDo not scratch the surface of shaft hub and speed
sensor.7. Assemble speed sensor of rear wheels.(a) Wash contacting surface of rear shaft hub and new speed
sensor of rear wheels.
(b) When sensor is assembled in shaft hub, it is necessary
to assemble sensor joint facing lower position of
automobile.Special
tool
Special tool Bolt
Bolt152

Brake--Speed sensor of rear wheels153(c) Use special tool and press to assemble speed sensor of
rear wheels to rear shaft hub.
Note:zDo not use hammer knock directly in speed sensor
of rear wheels.zInsure no sundries are attached on the supervising
part of speed sensor of rear wheelszPress speed sensor of rear wheels straightly and
slowly.8. Assemble left rear shaft hub and bearing assembly
(referring to page 129).
9. Assemble brake disk.
10. Assemble left rear brake branch pump.
11. Assemble wiring harness of speed sensor of rear
wheels.
12. Assemble rear wheels.Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m13. Check and adjust wheel alignment.
14. Check the signal of ABS speed sensor.Special
tool

Parking rear brake pull cable assembly
Change
Hint: the changing procedure for left rear brake pull cable is same as parking right rear brake
pull cable.
1. Disassemble rear wheels.
2. Disassemble rear brake disk brake branch pump bracket assembly(LH).
3. Disassemble brake disk.
4. Disassemble support lever of parking brake shoe (LH).
5. Disassemble adjustor of parking brake shoe.
6. Disassemble parking brake inner shoe assembly (LH).
7. Disassemble parking brake exterior shoe assembly (LH).
8. Disassemble parking brake shoe lever (LH).
9. Disassemble left rear brake pull cable assembly.
Disassemble the bolt and parking left rear brake pull cable assembly from brake back board.
10. Disassemble front bottom board bracket.
11. Disassemble front part exhaust pipe.
12. Disassemble heat insulation board.
13. Disassemble parking left rear brake pull cable assembly.
Parking brake--Parking rear brake pull cable assembly
(a) Disassemble fixing clamp of rear wheel speed sensor wiring
harness.
(b) Disassemble four bolts and parking left rear brake pull cable
from automobile.
(c) Disassemble left rear brake pull cable from parking brake
balancer, then disassemble parking left rear brake pull cable.
14. Assemble parking left rear brake pull cable
assembly.
(a) Connect parking left rear brake pull cable on parking brake
pull cable balancer.
(b) Assemble parking left rear brake pull cable with four bolts.
Torque: 5.4 N
⋅ ⋅⋅ ⋅
⋅m
(c) Connect resinous clamp of speed sensor wiring harness of
 158 

Steering column system
Overhaul
1. Put the front wheels towards the front.
2. Disassemble safety airbag assembly at the side of
driver (equipping with SRS) [67000179]
Note: if disconnecting airbag joint when ignition switch
locates at ON position, checking number will record it.
(a) Put the front wheels towards the front.
(b) Use planetary sleeve wrench to loosen two planetary
screws until the concave slot around the screw contacts
the screw shell.
(c) Pull out airbag assemble from steering wheel, and
disassemble airbag joint.
(d) Disassemble the terminal.
Warning:
¡ñ¡ñ
¡ñ¡ñ¡ñWhen storing safety airbag assembly at the side
of driver, it is necessary to put the surface of
airbag assembly towards the upside.
¡ñ¡ñ
¡ñ¡ñ¡ñDo not disassemble airbag assembly.
Note: when disassembling airbag assembly, pay
attention not to pull airbag wiring harness.
3. Disassemble steering wheel assembly [67100001]
(a) Disassemble the fixed screw cap of steering wheel.
(b) Make corresponding marks on steering wheel and main
shaft assembly.
(c) Use special tool to disassemble steering wheel.
4. Disassemble upper/lower decoration plate of
steering column [64000128/64000129]
5. Disassemble left combination switch assembly
[67000078] (referring to page 298)
Steering column--Steering systemSteering column--Steering system
Steering column--Steering systemSteering column--Steering systemSteering column--Steering system
airbag joint
Correct Wrongplanetary
screws screw shell
 194 
Align the mark

Steering column--Steering systemSteering column--Steering system
Steering column--Steering systemSteering column--Steering systemSteering column--Steering system
6. Disassemble right combination switch assembly
[67000079] (referring to page 302)
7. Disassemble helix cable assembly (equipping with
SRS)
Note: do not disassemble helix cable or spread lubricat-
ing grease.
8. Disassemble the middle connecting plate of lower
panel [68100006] (referring to page 340)
9. Disassemble dust-proof cover in steering column.
Disassemble two screw caps, then take down dust-proof cover
in steering column.
10. Disassemble steering shaft assembly
(a) Disconnect joint and fixed clap of wiring harness.
(b) Loosen three fixed bolts of steering column assembly.
11. Disassemble the clamp of ignition switch [68000020]
(a) Use central punch to make hole on the central part be-
tween two tapered bolts.
(b) Use 3-4 mm aiguille to drill two bolts.
(c) Use bolt screwdriver to disassemble two bolts, then take
down ignition switch clamp.
12. Disassemble electronic anti-stealing loop assem-
bly (assembling with enter illumination system)
[67000009].
 195 
Bolt screwer

Steering column--Steering systemSteering column--Steering system
Steering column--Steering systemSteering column--Steering systemSteering column--Steering system
Align the mark
(b) Align the mark on sliding yoke and middle shaft.
(c) Assemble B bolt and tighten A bolt.
Torque: 35 ± 3 Nxm
Hint:When changing new sliding yoke, it is neces-
sary to adjust the front wheel at the front, and
make the bolt hole surface of sliding yoke face
the back (liking that shown in figure), then as-
semble the bolt.
21. Adjust front wheel at the front.
22. Assemble helix cable assembly (equipping with
SRS) [67000121]
23. Put the helix cable assembly at central position
(equipping with SRS)
(a) Check whether the front wheel faces the front.
(b) Turn helix cable counter-clockwise with hand until it could
not turn.
(c) Then turn helix cable 2.5 clockwise and align the mark.
Hint:helix cable could turn left or right from central
position for 2.5 rounds.
24. Assemble steering wheel assembly [67010001]
(a) Align the mark on steering wheel and main shaft assembly.
(b) Assemble the fixed screw cap of steering wheel.
(c) Connect the joint.
25. Assemble safety airbag assembly at the side of driver [67010011]
Warning:
zForbid using SRS parts on other automobiles, when changing any part, it is necessary to use new
product.
zIf safety airbag assembly at the side of driver once dropped or exterior shell and joint has crack,
concave or other distortions, it is necessary to change with new product.
zWhen assembling the airbag assemble at the side of driver, it is necessary to pay attention to airbag
wiring harness could not interrupt other parts or be clamped by other parts.
(a) Connect the end.
(b) Connect the joint of airbag.
(c) After assembling the safety airbag assembly at the side
of driver, insure planetary screw of concave slot contacts
with screw shell.
(d) Use planetary screwdriver to tighten two screws.
Torque: 8.8 Nxm
26. Check the central point of steering wheel
27. Check SRS warning light (equipping with SRS)
Align the
mark
 197 
planetary
screws screw shell

Power steering--Power steering gear assembly
29. Assemble steering No.2 dust-proof cover.
(a) Insure steering gear hole is not plugged by lubricating
grease.
Hint: if hole is plugged, the pressure in dust-proof
cover when steering wheel turns after combin-
ing will change.
(b) Assemble dust-proof cover, fixed clamp and new iron wire.
Note: do no t hurt or bend dust-proof cover.
(c) After coiling dust-proof cover with iron wire for two circles,
turn it for several circles to fix it.
(d) Liking that shown in figure, bend iron wire to rotating di-
rection to prevent it from hurting dust-proof cover.
Hint: assemble the other side with same method.
30. Assemble No.1 dust-proof cover of steering gear.
31. Assemble left ball head of transversal lever .
(a) Screw locking cap and transversal lever ball head in gear
terminal lever until aligning the mark.
(b) After adjusting front wiring harness, tighten the screw cap
(referring to page 80).
Torque: 74 ± 5 N
xm
Hint: assemble the other side with same method.
32. Assemble right ball head of transversal lever .
33. Assemble power steering gear assembly [64000133].
(a) Assemble power steering gear assembly on beam with
four bolts.
Torque: 58 N
xm
 209 
Align the mark

Air conditioner--Control assembly, air conditioner control panel (AUTO A/C)
Overhaul
1. Disassemble central wind outlet trim board of panel.
2. Disassemble decoration panel assembly of shift
organization. [68000076]
3. Disassemble central storage box.
4. Disassemble control panel assembly of air
conditioner. [67000148]
5. Disassemble control assembly and control panel
assembly of air conditioner.
(a) Disassemble ten screws.
(b) Disconnect four fixed claws and disassemble control as-
sembly and control panel of air conditioner.
6. Disassemble control box of air conditioner.
Disconnect flat linking wire and disassemble control box of
air conditioner.
7. Disassemble electric circuit board of air conditioner
control module.
(a) Disassemble two screws.
(b) Disassemble electric circuit board from air conditioner con-
trol box.
8. Disassemble control panel wiring of air conditioner.
(a) Disassemble two screws.
(b) Disassemble control panel wiring of air conditioner from
air conditioner control box.
9. Disassemble control box assembly of air conditioner.
10. Disassemble switch bulb of air conditioner control
panel.
11. Disassemble control button assembly.
12. Disassemble NO.2 warm control button
Fixing claw
 223 
Control assembly, air conditioner control panel
(AUTO A/C)