7.Clutch:Allows the operator to manually disengage the winch drum
from the gear train, enabling the drum to freely rotate (“freespooling”).
Engaging the clutch “locks” the winch drum back onto the gear train.
Never engage or disengage the clutch if the winch is under load,
the wire rope is in tension or the winch drum is moving.
8.Control box:Enables the operator to change the direction of the
winch drum rotation.
9.Remote control:Plugs into the control box allowing the operator to
control the winch direction as well as stand clear of the wire rope while
operating the winch.
Winch accessories
Some of the following accessories are items you’ll want to have with you
to ensure safe operation of your winch; some are enhancements to add
versatility and convenience to your winch:
•Gloves:
It is extremely important to wear protective gloves while
operating the winch or handling wire rope since the rope will,
through normal use, develop sharp barbs which can slice through skin.
•Hook strap:This safety item is
used to hold the rope wire away
from the fairlead as the rope is
being powered in. Winches can
develop tremendous pulling
pressure which can easily remove
fingers and limbs that get
pinched. Put a hook strap in the
loop and hold the strap between
the thumb and forefingers.
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•Backup parts:Extra items such as an extra clevis/D-shackle or a
remote control unit should be carried in case of emergency. For
severe and/or continuous winch use, you may want to consider
including an extra wire rope and winch hook.
•Toolbox items:Always bring along hand wrenches, screwdrivers,
pliers and tools to change wire rope.
•Jumper cables:It’s always a good idea to carry jumper cables in case
your battery becomes drained during a winching operation. Also, a
dual battery system and a battery isolator kit can be installed to
prevent draining the electrical source during winching operation.
A fully charged conventional automotive battery with a minimum of 650
cold cranking amp is recommended to obtain peak performance from
your winch. Make sure all electrical connections are clean and tight.
Winch operation
Before you pull
Make sure the new rope is stretched before its first use. Unspool the
wire rope, leaving five wraps on the drum. Apply at least 500 lbs.
(227 kg) of tension. This can be done by setting up an anchor point and
pulling your vehicle to it at a slightly inclined, flat surface and letting the
vehicle roll.
Before you use your winch, remember these key points:
1. Think safety at all times.
2. Always take your time to assess your situation and plan your pull
carefully.
3. Always take your time when using the winch.
4. Use the right equipment for your situation.
5. Always wear leather gloves and do not allow the wire rope to slide
through your hands.
6. You and only you should handle the wire rope and operate the remote
control switch.
7. Practice. Practice and practice the steps.
Choosing an anchor point
A secure anchor is critical to winching operations. The anchor must be
strong enough to hold while winching. Natural anchors include trees,
stumps and rocks. Hook the rope as low as possible. If no natural
anchors are available, when recovering another vehicle, your vehicle
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