
What you should know about fail-safe cooling (if equipped)
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The “fail-safe” distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature
gauge will move to the red (hot)
area.
•The mini message center (if
equipped) will indicate “Check
Gauges”, refer toWarning Lights
and Chimesin theInstrument Clusterchapter.
•The message center (if equipped) will indicate a system warning, refer
toMessage Centerin theDriver Controlschapter.
•The
light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature:
•The engine will completely shut down.
•Steering and braking effort will increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
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2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Restart the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
For fuel filter replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive vacuum in
the fuel tank may damage the fuel system or cause the fuel cap
to disengage in a collision, which may result in possible personal injury.
Automotive fuels can cause serious injury or death if misused or
mishandled.
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1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir. Refer toMaintenance
product specifications and capacitiesin this chapter for the proper
fluid type.
BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of the
system could be compromised; seek
service from your authorized dealer
immediately.
CLUTCH FLUID (IF EQUIPPED)
Check the fluid level. Refer toscheduled maintenance informationfor
the service interval schedules.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, refill the fluid level to the step
in the reservoir.
Use only a DOT 3 brake fluid designed to meet Ford specifications. Refer
toMaintenance product specifications and capacitiesin this chapter.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item CapacityFord part name or
equivalentFord part number /
Ford specification
Brake fluid and (clutch
fluid–if equipped)Between
MIN/MAX on brake
fluid reservoir and to
the line or step on
clutch fluid reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A
4.2L engine oil 6.0 quarts (5.7L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
1
XO-5W20-QSP (US)
CXO-5W20-LSP12
(Canada) /
WSS-M2C930-A and API
Certification Mark 4.6L engine oil 6.0 quarts (5.7L)
5.4L engine oil 7.0 quarts (6.6L)
4.2L engine coolant 17.6 quarts (16.7L)Motorcraft Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
2
VC-7-B /
WSS-M97B51-A1 4.6L engine coolant 20.5 quarts (19.4L)
5.4L engine coolant 20.9 quarts (19.8L)
Cooling system stop
leak pellets—Motorcraft Cooling
System Stop Leak
PelletsVC-6 /
WSS-M99B37-B6
Front axle (4X4) 3.5 pints (1.8L)Motorcraft SAE
80W-90 Premium Rear
Axle LubricantXY-80W-90-QL /
WSP-M2C197-A
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Fuel tank
Reg. Cab 8’ box /
SuperCab 6.5’ box /
SuperCab 8’ box27.0 gallons (102.2L)
Standard
35.7 gallons (135.1L)
Optional——
1Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford
specification WSS-M2C930-A and the API Certification mark.2Add the coolant type originally equipped in your vehicle.3Service refill capacity is determined by filling the axle to 1/4-9/16 inch (6-14 mm) below the bottom of the filler hole with
the vehicle on a level surface.
Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification EST-M2C118-A, for complete
fill of 8.8 inch and 9.75 inch Traction-Lok axles.4Service refill capacity is determined by filling the axle to the bottom of the filler hole with the vehicle on a level surface.
For 10.25 inch Traction-Lok axles, use 6.5 pints (3.1L) of Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant and 8 oz.
(236 ml) of Additive Friction Modifier XL–3 or equivalent meeting Ford Specification EST-M2C118-A.5Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and is considered lubricated for life. These lubricants
do not need to be checked or changed unless a leak is suspected, service is required or the axle assembly has been
submerged in water. The axle lubricant should be changed any time the rear axle has been submerged in water.6Service refill capacity is determined by filling the transfer case to the bottom of the filler hole with the vehicle on a level
surface.7Approximate dry fill capacity including transmission fluid cooling system, actual refill capacities will vary based on vehicle
application and transmission fluid cooling system (i.e. coolers size, cooling lines, auxiliary cooler capacities). The amount of
transmission fluid and fluid level should be set by the indication on the dipstick’s normal operating range.8Automatic transmissions that require MERCONV should only use MERCONV fluid or fluid that is specified dual usage
MERCON/MERCONV. Refer toscheduled maintenance informationto determine the correct service interval. Use of
any fluid other than the recommended fluid may cause transmission damage.
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A
Accessory delay ........................111
Air cleaner filter .......377–378, 380
Air conditioning ....................85, 87
Airbag supplemental
restraint system ................183–184
and child safety seats ............186
description ..............................184
disposal ....................................188
driver airbag ....................184, 187
indicator light .........................188
operation .........................184, 187
passenger airbag .............184, 187
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................351
Anti-lock brake system
(see Brakes) ..............................265
Anti-theft system ......................155
arming the system ..................156
Armrests ....................................159
Audio system
(see Radio) ................23, 27, 29, 36
Automatic transmission
driving an automatic
overdrive .................................272
fluid, adding ............................372
fluid, checking ........................372
fluid, refill capacities ..............381
fluid, specification ..................381
Auxiliary input jack (Line in) ....44
Axle
lubricant specifications ..........381
refill capacities ........................381
traction lok ..............................268B
Battery .......................................349
acid, treating emergencies .....349
jumping a disabled battery ....315
maintenance-free ....................349
replacement, specifications ...380
servicing ..................................349
Belt-Minder.............................178
deactivating/activating the
Belt-Minder...........................181
Booster seats .............................193
Brakes ........................................264
anti-lock ...................................265
anti-lock brake system (ABS)
warning light ...........................265
fluid, checking and adding ....371
fluid, refill capacities ..............381
fluid, specifications .................381
lubricant specifications ..........381
parking ....................................266
shift interlock ..................269–270
Bulbs ............................................97
C
Capacities for refilling fluids ....381
Cargo cage .................................136
Cargo management system ......137
Cell phone use ..............................8
Changing a tire .........................307
Child safety restraints ..............192
child safety belts ....................192
Child safety seats ......................196
attaching with tether
straps .......................................203
in front seat ....................197, 200
in rear seat ..............197, 200, 203
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Child safety seats - booster
seats ...........................................193
Cleaning your vehicle
engine compartment ..............331
instrument panel ............333–334
interior .....................................335
plastic parts ............................332
safety belts ..............................335
washing ....................................329
waxing .....................................330
wheels ......................................330
wiper blades ............................333
Climate control (see
Air conditioning or
Heating) ...........................81, 85, 87
Clock adjust
6-CD in dash .............................38
AM/FM Stereo ...........................28
AM/FM/CD .................................31
Clutch
fluid ..........................................371
operation while driving ..........275
recommended shift speeds ....276
Compass, electronic ..........123, 125
calibration ...............................125
set zone adjustment .......125–126
Console ......................................104
overhead ..........................104–105
Controls
power seat ...............................160
steering column ......................117
Coolant
checking and adding ..............351
refill capacities ................355, 381
specifications ..........................381
Cruise control
(see Speed control) ..................115
Customer Assistance ................296Ford Extended Service
Plan ..........................................325
Getting assistance outside
the U.S. and Canada ..............326
Getting roadside assistance ...296
Getting the service
you need .................................321
Ordering additional
owner’s literature ...................327
Utilizing the Mediation/
Arbitration Program ...............325
D
Daytime running lamps
(see Lamps) ................................92
Dipstick
automatic transmission
fluid ..........................................372
engine oil .................................345
Driveline universal joint
and slip yoke .............................377
Driving under special
conditions ..................275, 287, 290
sand .........................................289
snow and ice ...........................291
through water .................289, 292
DVD system .................................51
E
Electronic message center .......125
Emergencies, roadside
jump-starting ..........................315
Emergency Flashers .................298
Emission control system ..........368
Engine ........................................385
cleaning ...................................331
coolant .....................................351
fail-safe cooling .......................356
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Index
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