2008 FORD EXPLORER fuel pump

The high-current fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
1 50A** BATT 2 (SJB)
2 50A** BATT 3 (SJB)
3 50A** BATT 1 (SJB)
4 30A** Fuel pump, Injectors
5 30A** Third row seat (left)
6 40A** ABS pump
7 40A** Powertrain Control Module
(PCM)
8 40A** Heated windshield (left)
9 40A** Heated windshield (right)
10 30A** Power seat (right)
11 30A** Starter
12 30A** Third row seat (right)
13 30A** Trailer tow battery charger
2008 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Roadside Emergencies
298

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
40 15A* Fan clutch, PCV valve (4.0L
engine only), AC clutch relay,
GCC fan
41 15A* SDARS, DVD, SYNC
42 15A* Redundant brake switch, EVMV,
MAFS, HEGO, EVR, VCT1 (4.6L
engine only), VCT2 (4.6L engine
only), CMCV (4.6L engine only),
CMS
43 15A* Coil on plug (4.6L engine only),
Coil tower (4.0L engine only)
44 15A* Injectors
45B — GCC fan relay
45A — Not used
46B — Not used
46A — Not used
49 — Fuel pump relay
50B — A/C clutch relay
50A — Fog lamps relay
51 — Not used
52 — A/C clutch (diode)
53 — One Touch Integrated Start
(OTIS) (diode)
54 — Trailer battery charger relay
55B — Front wiper relay
55A — PCM relay
56B — Starter relay
56A — Blower relay
* Mini Fuses ** Cartridge Fuses
2008 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Roadside Emergencies
300

•Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes,
remove contact lenses (if worn), flush with water for 15 minutes and
seek medical attention. Failure to seek proper medical attention could
lead to permanent injury.
•Fuels can also be harmful if absorbed through the skin. If fuel is
splashed on the skin and/or clothing, promptly remove contaminated
clothing and wash skin thoroughly with soap and water. Repeated or
prolonged skin contact with fuel liquid or vapor causes skin irritation.
•Be particularly careful if you are taking “Antabuse” or other forms of
disulfiram for the treatment of alcoholism. Breathing gasoline vapors,
or skin contact could cause an adverse reaction. In sensitive
individuals, serious personal injury or sickness may result. If fuel is
splashed on the skin, promptly wash skin thoroughly with soap and
water. Consult a physician immediately if you experience an adverse
reaction.
When refueling always shut the engine off and never allow
sparks or open flames near the filler neck. Never smoke while
refueling. Fuel vapor is extremely hazardous under certain conditions.
Care should be taken to avoid inhaling excess fumes.
The flow of fuel through a fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
Refueling
Fuel vapor burns violently and a fuel fire can cause severe
injuries. To help avoid injuries to you and others:
•Read and follow all the instructions on the pump island;
•Turn off your engine when you are refueling;
•Do not smoke if you are near fuel or refueling your vehicle;
•Keep sparks, flames and smoking materials away from fuel;
•Stay outside your vehicle and do not leave the fuel pump unattended
when refueling your vehicle — this is against the law in some places;
•Keep children away from the fuel pump; never let children pump
fuel.
2008 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
355

Use the following guidelines to avoid electrostatic charge build-up when
filling an ungrounded fuel container:
•Place approved fuel container on the ground.
•DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
•Keep the fuel pump nozzle in contact with the fuel container while
filling.
•DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/4 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/4 of a turn to unscrew
the cap.
3. Pull to remove the cap from the fuel filler pipe.
4. Reinstall the cap on the filler pipe and turn it clockwise until at least
one click is heard.
If the check fuel cap light
or a “check fuel cap” message come on, the
fuel filler cap may not be properly installed. The light or message can
come on after several driving events after you’ve refueled your vehicle.
At the next opportunity, safely pull off of the road, remove the fuel filler
cap, align the cap properly and reinstall it. The check fuel cap
light
or “check fuel cap” message may not reset immediately; it may
take several driving cycles for the check fuel cap light
or “check fuel
cap” message to turn off. A driving cycle consists of an engine start-up
(after four or more hours with the engine off) followed by city and
highway driving.
Continuing to drive with the check fuel cap light
or “check fuel cap”
message on may cause the
light to turn on as well.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
2008 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
356

The fuel system may be under pressure. Remove fuel filler cap
slowly. Otherwise, fuel may spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive vacuum in
the fuel tank may damage the fuel system or cause the fuel cap
to disengage in a collision, which may result in personal injury.
Choosing the right fuel
Use only UNLEADED fuel or UNLEADED fuel blended with a maximum
of 10% ethanol. Your vehicle was not designed to run on E85 fuels that
are blended with a maximum of 85% ethanol. The use of leaded fuel is
prohibited by law and could damage your vehicle. Do not use fuel
containing methanol. It can damage critical fuel system components.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based additives. Studies indicate that
these additives can cause your vehicle’s emission control system to
deteriorate more rapidly.
Repairs to correct the effects of using a fuel for which your vehicle was
not designed may not be covered by your warranty.
Octane recommendations
Your vehicle is designed to use
“Regular” unleaded gasoline with
pump (R+M)/2 octane rating of 87.
We do not recommend the use of
gasolines labeled as “Regular” that
are sold with octane ratings of 86 or lower in high altitude areas.
87(R+M)/2 METHOD
2008 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
357

Do not be concerned if your engine sometimes knocks lightly. However, if
it knocks heavily under most driving conditions while you are using fuel
with the recommended octane rating, see your authorized dealer to
prevent any engine damage.
Fuel quality
If you are experiencing starting, rough idle or hesitation driveability
problems, try a different brand of unleaded gasoline. “Premium” unleaded
gasoline is not recommended for vehicles designed to use “Regular”
unleaded gasoline because it may cause these problems to become more
pronounced. If the problems persist, see your authorized dealer.
Do not add aftermarket fuel additive products to your fuel tank. It should
not be necessary to add any aftermarket products to your fuel tank if you
continue to use high quality fuel of the recommended octane rating. These
products have not been approved for your engine and could cause damage
to the fuel system. Repairs to correct the effects of using an aftermarket
product in your fuel may not be covered by your warranty.
Many of the world’s automakers approved the World-Wide Fuel Charter
that recommends gasoline specifications to provide improved
performance and emission control system protection for your vehicle.
Gasolines that meet the World-Wide Fuel Charter should be used when
available. Ask your fuel supplier about gasolines that meet the
World-Wide Fuel Charter.
Cleaner air
Ford endorses the use of reformulated “cleaner-burning” gasolines to
improve air quality, per the recommendations in theChoosing the Right
Fuelsection.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
effect on powertrain components.
If you have run out of fuel:
•You may need to cycle the ignition from OFF to ON several times after
refueling to allow the fuel system to pump the fuel from the tank to
the engine. On restarting, cranking time will take a few seconds longer
than normal.
•Normally, adding 1 gallon (3.8L) of fuel is enough to restart the
engine. If the vehicle is out of fuel and on a steep grade, more than 1
gallon (3.8L) may be required.
2008 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
358

•TheService engine soonindicator may come on. For more
information on theService engine soon
indicator, refer to
Warning lights and chimesin theInstrument Clusterchapter.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,000 miles (1,600
km) of driving (engine break-in period). You will get a more accurate
measurement after 2,000 miles–3,000 miles (3,000 km–5,000 km).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theMaintenance
product specifications and capacitiessection of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
•Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
•Use the same filling rate setting (low — medium — high) each time
the tank is filled.
•Allow no more than two automatic click-offs when filling.
•Always use fuel with the recommended octane rating.
•Use a known quality gasoline, preferably a national brand.
•Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
2008 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
359

Engine oil ..................................340
checking and adding ..............340
dipstick ....................................340
filter, specifications ........343, 369
recommendations ...................343
refill capacities ........................370
specifications ..........................370
Event data recording ....................7
Exhaust fumes ..........................259
F
Fail safe cooling ........................352
Family entertainment system ....51
Floor mats .................................142
Fluid capacities .........................370
Foglamps .....................................87
Four-Wheel Drive vehicles .......280
driving off road .......................281
indicator light .........................280
preparing to drive your
vehicle .....................................268
Fuel ............................................354
calculating fuel
economy ..................117, 129, 359
cap ...........................................356
capacity ...................................370
choosing the right fuel ...........357
comparisons with EPA fuel
economy estimates .................362
detergent in fuel .....................358
filling your vehicle with
fuel ...........................354, 356, 359
filter, specifications ........353, 369
fuel pump shut-off switch .....291
improving fuel economy ........359
octane rating ...................357, 374
quality ......................................358
running out of fuel .................358safety information relating
to automotive fuels ................354
Fuses ..................................292, 294
G
Garage door opener ..................100
Gas cap (see Fuel cap) ............356
Gas mileage
(see Fuel economy) .................359
Gauges .........................................19
GAWR (Gross Axle Weight
Rating)
calculating ...............................248
GVWR (Gross Vehicle Weight
Rating)
calculating ...............................248
H
Hazard flashers .........................291
Head restraints .........................163
Headlamps ...................................87
aiming ........................................89
bulb specifications ....................92
daytime running lights .............88
flash to pass ..............................88
high beam .................................88
turning on and off ....................87
Heating
heating and air conditioning
system .................................79, 81
Homelink wireless control
system ........................................112
Hood ..........................................335
How to get going ........................22
I
Ignition ...............................256, 374
2008 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Index
381