
WARNING:Do not start your vehicle in a closed garage or in
other enclosed areas. Exhaust fumes can be toxic. Always open
the garage door before you start the engine. SeeGuarding against
exhaust fumesin this chapter for more instructions.
WARNING:If you smell exhaust fumes inside your vehicle, have
your dealer inspect your vehicle immediately. Do not drive if you
smell exhaust fumes.
Important safety precautions
When the engine starts, the idle RPM runs faster to warm the engine. If
the engine idle speed does not slow down automatically, have the vehicle
checked. If your vehicle is operated in a heavy snow storm or blowing
snow conditions, the engine air induction may become partially clogged
with snow and/or ice. If this occurs, the engine may experience a
significant reduction in power output. At the earliest opportunity, clear
all the snow and/or ice away from the air induction inlet.
Before starting the vehicle:
1. Make sure all occupants buckle their safety belts. For more
information on safety belts and their proper usage, refer to theSeating
and Safety Restraintschapter.
2. Make sure the headlamps and electrical accessories are off.
•Make sure the parking brake is
set.
•Make sure the gearshift is in P
(Park).
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•loose or worn suspension components
•loose or worn steering components
•improper steering alignment
A high crown in the road or high crosswinds may also make the steering
seem to wander/pull.
TRACTION-LOK AXLE (IF EQUIPPED)
This axle provides added traction on slippery surfaces, particularly when
one wheel is on a poor traction surface. Under normal conditions, the
Traction-Lok axle functions like a standard rear axle. The axle may
exhibit a slight noise or vibration in tight turns with low vehicle speed.
This is normal behavior and indicates the axle is working.
PREPARING TO DRIVE
WARNING:Utility vehicles have a significantly higher rollover
rate than other types of vehicles.
WARNING:In a rollover crash, an unbelted person is
significantly more likely to die than a person wearing a seat belt.
Utility vehicles and trucks have larger tires and increased ground
clearance, giving the vehicle a higher center of gravity than a passenger
car.
WARNING:Vehicles with a higher center of gravity such as
utility vehicles and trucks handle differently than vehicles with a
lower center of gravity. Utility vehicles and trucks arenotdesigned for
cornering at speeds as high as passenger cars any more than low-slung
sports cars are designed to perform satisfactorily under off-road
conditions. Avoid sharp turns, excessive speed or abrupt maneuvers in
these vehicles. Failure to drive cautiously could result in an increased
risk of loss of vehicle control, vehicle rollover, personal injury and
death.
WARNING:Loaded vehicles, with a higher center of gravity,
may handle differently than unloaded vehicles. Do not overload
your vehicle and use extra precautions, such as driving at slower
speeds, avoiding abrupt steering changes and allowing for increased
stopping distance, when driving a heavily loaded vehicle. Over-loading
or loading the vehicle improperly can deteriorate handling capability
and contribute to loss of vehicle control and vehicle rollover.
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Vehicle stability and handling
The risk of a rollover crash increases as the number of people and load
in the vehicle increase. This increased risk occurs because the passenger
weight and load raises the vehicle’s center of gravity and causes it to
shift rearward. As a result, the van has less resistance to rollover and
handles differently from other commonly driven passenger vehicles,
making it more difficult to control in an emergency situation. Placing any
load on the roof also raises the center of gravity and increases the
potential for rollover.
The van should be operated by an experienced driver. An organization
that owns a 15–passenger van should select one or two experienced
drivers to drive the van on a regular basis. These drivers will gain
valuable experience handling the van. This experience will help make
each trip safer.
The van should be operated at a safe speed which, in some conditions,
may be less than the posted speed limit.
Further, all occupants should be properly restrained. Most people killed
in rollover crashes were unbelted. Occupants can dramatically reduce
their risk of being killed or seriously injured in a rollover crash by simply
using their seat belts. Organizations that own 15–passenger vans should
have a written seat belt use policy. Drivers should be responsible for
enforcing the policy.
Emergency maneuvers
•In an unavoidable emergency situation where a sudden sharp turn
must be made, remember to avoid “over-driving” your vehicle, i.e.,
turn the steering wheel only as rapidly and as far as required to avoid
the emergency. Excessive steering will result in less vehicle control,
not more. Additionally, smooth variations of the accelerator and/or
brake pedal pressure should be utilized if changes in vehicle speed are
called for. Avoid abrupt steering, acceleration or braking which could
result in an increased risk of loss of vehicle control, vehicle rollover
and/or personal injury. Use all available road surface to return the
vehicle to a safe direction of travel.
•In the event of an emergency stop, avoid skidding the tires and do not
attempt any sharp steering wheel movements.
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INSTRUMENT PANEL/INTERIOR TRIM AND CLUSTER LENS
Clean the instrument panel, interior trim areas and cluster lens with a
clean and damp white cotton cloth, then with a clean and dry white
cotton cloth; you may also use Motorcraft Dash & Vinyl Cleaner
(ZC-38-A) on the instrument panel and interior trim areas.
•Avoid cleaners or polishes that increase the gloss of the upper portion
of the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
•Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the interior painted
surfaces.
•Do not use household or glass cleaners as these may damage the
finish of the instrument panel, interior trim and cluster lens.
WARNING:Do not use chemical solvents or strong detergents
when cleaning the steering wheel or instrument panel to avoid
contamination of the airbag system.
If a staining liquid like coffee/juice has been spilled on the instrument
panel or on interior trim surfaces, clean as follows:
1. Wipe up spilled liquid using a clean, white, cotton cloth.
2. Apply Motorcraft Deluxe Leather and Vinyl Cleaner (ZC-11-A) [In
Canada use Motorcraft Multi-Purpose Cleaner (CXC-101)] to the wiped
area and spread around evenly.
3. Apply more Motorcraft cleaner to a clean, white, cotton cloth and
press the cloth onto the soiled area–allow this to set at room
temperature for 30 minutes.
4. Remove the soaked cloth, and if it is not soiled badly, use this cloth to
clean the area by using a rubbing motion for 60 seconds.
5. Following this, wipe area dry with a clean, white, cotton cloth.
INTERIOR
For fabric, carpets, cloth seats and safety belts:
•Remove dust and loose dirt with a vacuum cleaner.
•Remove light stains and soil with Motorcraft Professional Strength
Carpet & Upholstery Cleaner (ZC-54).
•If grease or tar is present on the material, spot-clean the area first
with Motorcraft Spot and Stain Remover (ZC-14). In Canada, use
Motorcraft Multi-Purpose Cleaner (CXC-101).
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ENGINE DATA
Engine14.6L V8 engine 5.4L V8 engine 6.8L V10 engine
Cubic inches 281 330 415
Required fuel87 octane or
(E-85)
287 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Ignition
systemCoil on plug Coil on plug Coil on plug
Spark plug gap0.052–0.056 inch
(1.32–1.42mm)0.052–0.056 inch
(1.32–1.42mm)0.052–0.056 inch
(1.32–1.42mm)
Compression
ratio9.4:1 9.0:1 9.0:1
1Refer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplementfor diesel engine information.
24.6L V8 FFV engines only.
Engine drivebelt routing
•4.6L V8 and 5.4L V8 Engines without A/C
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A
Accessory delay ..........................53
AdvanceTrac ..............................170
Air cleaner filter ...............268–270
Airbag supplemental restraint
system ..........................................87
and child safety seats ..............89
description ................................87
disposal ......................................91
driver airbag ..............................89
indicator light ...........................91
operation ...................................89
passenger airbag .......................89
passenger deactivation
switch ........................................92
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................243
Anti-lock brake system
(see Brakes) ......................167–168
Anti-theft system ........................66
arming the system ....................67
Audio system
(see Radio) ......................20, 22, 26
Automatic transmission
driving an automatic
overdrive .................178, 180, 183
fluid, adding ............................264
fluid, checking ........................264
fluid, refill capacities ..............271
fluid, specification ..................271
Auxiliary power point .................51
Axle
lubricant specifications ..........271
refill capacities ........................271
traction lok ..............................174
B
Battery .......................................240acid, treating emergencies .....240
battery saver .............................35
jumping a disabled battery ....210
maintenance-free ....................240
replacement, specifications ...270
servicing ..................................240
Belt-Minder...............................82
Booster seats ...............................98
Brakes ........................................167
anti-lock ...........................167–168
anti-lock brake system (ABS)
warning light ...........................168
fluid, checking and adding ....263
fluid, refill capacities ..............271
fluid, specifications .................271
lubricant specifications ..........271
parking ....................................168
shift interlock ..........................176
Bulbs ............................................41
C
Capacities for refilling fluids ....271
Cell phone use ..............................9
Changing a tire .........................200
Child safety restraints ................98
child safety belts ......................98
Child safety seats ......................101
in front seat ............................102
in rear seat ..............................102
tether anchorage hardware ...105
Child safety seats - booster
seats .............................................98
Cleaning your vehicle
engine compartment ..............228
exterior ....................................231
instrument panel ....................230
interior .....................................230
plastic parts ............................229
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safety belts ..............................230
washing ....................................226
waxing .....................................227
wheels ......................................227
wiper blades ............................229
Climate control (see Air
conditioning or Heating) ......32–34
Clock adjust
6-CD in dash .......................24, 28
AM/FM .......................................21
Compass, electronic ....................50
calibration .................................51
set zone adjustment .................50
Console
overhead ..............................48–49
Controls
power seat .................................71
Coolant
checking and adding ..............243
refill capacities ................247, 271
specifications ..........................271
Cruise control
(see Speed control) ....................54
Customer Assistance ................189
Ford Extended Service Plan...222
Getting assistance outside
the U.S. and Canada ..............223
Getting roadside assistance ...189
Getting the service you
need .........................................218
Ordering additional owner’s
literature .................................224
Utilizing the
Mediation/Arbitration
Program ...................................222
D
Daytime running lamps
(see Lamps) ................................36Dipstick
automatic transmission
fluid ..........................................264
engine oil .................................237
Driveline universal joint and
slip yoke ....................................264
Driving under special
conditions
through water .........................188
E
Emergencies, roadside
jump-starting ..........................210
Emergency Flashers .................190
Emission control system ..........259
Engine ........................................274
cleaning ...................................228
coolant .....................................243
diesel ...........................................7
fail-safe cooling .......................248
idle speed control ...................240
lubrication specifications .......271
refill capacities ........................271
service points ..........................235
starting after a collision .........191
Engine block heater .................165
Engine oil ..................................237
checking and adding ..............237
dipstick ....................................237
filter, specifications ........239, 270
recommendations ...................239
refill capacities ........................271
specifications ..........................271
Event data recording ....................6
Exhaust fumes ..........................165
F
Fail safe cooling ........................248
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L
Lamps
bulb replacement
specifications chart ..................41
daytime running light ...............36
headlamps .................................35
headlamps, flash to pass ..........36
instrument panel, dimming .....37
interior lamps ...........................40
replacing bulbs .........................42
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........168
Load limits .................................145
Loading instructions .................151
Locks ............................................58
autolock .....................................58
doors ..........................................58
Lubricant specifications ...........271
Lug nuts ....................................209
Lumbar support, seats ...............71
M
Mirrors .........................................53
fold away ...................................54
side view mirrors (power) .......53
Motorcraft parts ........232, 249, 270
O
Octane rating ............................254
Oil (see Engine oil) ..................237
P
Parking brake ............................168
Parts (see Motorcraft parts) ....270Power distribution box
(see Fuses) ...............................196
Power door locks ........................58
Power mirrors .............................53
Power point .................................51
Power steering ..........................173
fluid, checking and adding ....262
fluid, refill capacity ................271
fluid, specifications .................271
Power Windows ...........................52
Preparing to drive your
vehicle ........................................174
R
Radio ................................20, 22, 26
Relays ................................192, 199
Remote entry system .................62
illuminated entry ......................66
locking/unlocking doors ..........58,
63–64
panic alarm ...............................64
replacement/additional
transmitters ...............................65
replacing the batteries .............64
Reverse sensing system ...........185
Roadside assistance ..................189
Roll stability control .................170
S
Safety Belt Maintenance ............86
Safety belts (see Safety
restraints) ..............................77–81
Safety defects, reporting ..224–225
Safety restraints ....................77–81
Belt-Minder.............................82
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