125
SAFETY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARDAND CONTROLS
STARTING
AND DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
IF A TYRE
IS PUNCTURED
Cargo versions
The vehicle is supplied with a regular size
spare wheel. Alternatively, the vehicle may
be equipped with a “Fix&Go fast tyre re-
pair kit” (see instructions in next section).
Combi versions
The vehicle is supplied with a “Fix&Go fast
tyre repair kit” (see instructions in next
section). As an alternative to the Fix&Go
kit, the vehicle may be equipped with a
regular size spare wheel.
Wheel changing and correct use of the jack
and spare wheel call for some precautions
as listed below.
The spare wheel (where pro-
vided) is specific for your ve-
hicle. Therefore, it must not be used
on vehicles of a different model. Do
not use spare wheels of different
models on your vehicle. The spare
wheel must only be used in an emer-
gency. Use it as shortly as possible.
WARNING
Indicate that the vehicle is
stationary according to the
laws in force: emergency lights, re-
fracting warning triangle, etc. Pas-
sengers should leave the vehicle, par-
ticularly if it is very loaded, and wait
for the wheel to be changed away
from on-coming traffic. In case of
steep slopes or rough slopes, place
wedges or other materials suitable to
stop the vehicle under the wheels. Re-
pair and refit the standard wheel as
soon as possible. Do not apply grease
to the bolt threading before assem-
bly: the bolts could come loose un-
expectedly.
WARNING
Use the jack only to replace
wheels on the vehicle with
which it is supplied or on other vehi-
cles of the same model. Never use the
jack for other purposes, such as lift-
ing other vehicle models. Never use the
jack to carry out repairs under the ve-
hicle. Incorrect positioning of the jack
may cause the lifted vehicle to fall. Do
not use the jack for loads higher than
those shown on the label.
WARNING
Incorrect wheel cap assem-
bly may cause it to come off
when the vehicle is travelling. Never
tamper with the inflation valve. Nev-
er introduce tools of any kind be-
tween rim and tyre. Regularly check
the pressure of the tyres and small
spare wheel referring to the values
shown in the “Technical Specifica-
tions” section.
WARNING
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SAFETY
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DASHBOARDAND CONTROLS
STARTING
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WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
Important notes:
❒the jack weight is 1.76 kg;
❒the jack requires no adjustment;
❒the jack cannot be repaired. If it breaks
it must be replaced with a new jack;
❒no tool other than the cranking device
has to be fitted on the jack.To replace a tyre proceed as follows:
❒stop the vehicle in a position so that it
is not a danger for on-coming traffic in
a location where you can replace the
wheel safely. The ground must be flat
and compact.
❒Turn the engine off and pull up the
handbrake.
❒Engage first gear or reverse.
fig. 2F0T0119mfig. 3F0T0122m
❒Cargo versions:lift lever A-fig. 2and
move the backrest of the front seat for-
ward in order to take the tool box po-
sitioned behind the backrest. Release
the retention strap and position the box
near the tyre to be replaced.
❒Combi versions:open the rear swing-
doors, take the tool box fig. 3posi-
tioned in the boot by releasing the re-
tention strap. Finally position the box
near the tyre to be replaced.
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SAFETY
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WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
fig. 4FF0T0120m
❒Take the wrench C-fig. 4and turn the
locknut of the spare wheel support
A-fig. 5from the inside of the loading
compartment so as to release the
wheel. To reduce the effort made, place
the screw driver G-fig. 4in the seat in-
side the wrench C.❒Then, use the wrench C-fig. 4to pull
the wheel out of the vehicle, fig. 6.
❒Remove cap B-fig. 7and release the re-
taining cable, then free the wheel from
the toothed support Cunscrewing the
2 screws.
❒Loosen the fastening bolts of the wheel
to be replaced by about one turn us-
ing the wrench provided C-fig. 4.
❒Remove the wheel cap. ❒The box contains the following tools
fig. 4:
Aa jack cranking device;
Ba jack;
Ca wrench for tyre assembly/disassem-
bly;
Da tow hook ring;
Ea retention strap for tool box;
Fa fuse extractor;
Ga screw driver.
The tool box also contains a few spare fus-
es.
fig. 5F0T0123m
fig. 6F0T0168m
fig. 7F0T0169m
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SAFETY
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WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
❒Start expanding the jack so that it par-
tially opens fig. 8. Then, position it un-
der the vehicle near the reference
grooves A-fig. 9close to the wheel to
be replaced.
❒Expand the jack until groove A-fig. 10
on the jack correctly matches the low-
er profile Bon the side frame.
❒Warn anybody nearby that the vehicle
is about to be lifted. They must stay
clear and not touch the vehicle until it
is back on the ground.❒Fully expand the jack and lift the vehi-
cle until the wheel is a few centimetres
above ground level. When turning the
jack handle, make sure that it rotates
freely without risking to injure your
hand by rubbing it against the ground.
Even the moving components of the
jack (screws and joints) can cause in-
juries; do not touch them. If you be-
come fouled with lubricating grease,
clean yourself thoroughly.❒Unscrew the fastening bolts and remove
the wheel.
❒Make sure the contact surfaces be-
tween the spare wheel and hub are
clean so that the fastening bolts will not
come loose.
fig. 8F0T0124mfig. 10F0T0126mfig. 9F0T0125m
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SAFETY
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DASHBOARDAND CONTROLS
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WARNING
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MESSAGES
IN AN
EMERGENCY
❒Install the wheel making sure that the
holes A-fig. 11match the corre-
sponding centring pins B.
❒Retract the jack until the vehicle rests
on the ground and pull the jack out.
❒Use the wrench provided to tighten the
bolts completely in a criss-cross fashion
following the numerical sequence shown
in fig. 12.After tyre replacement
❒Fasten the toothed support on the
drilled wheel by means of the 2 screws
(insert the support from outside the
wheel). Rehook the metallic retaining
cable in the specific seat and reinsert
the protection cap A-fig. 13.
❒Check replaced wheel positioning un-
der the floor (the lifting system is sup-
plied with a clutch to limit the end of
the stroke). Incorrect positioning may
jeopardise safety.
❒lift again the wheel tightening again the
lock boltA-fig. 5;
❒Put the jack and tools back in the tool
box.❒Position the tool box again behind the
left-hand side seat (in Cargo versions)
or in the boot (in Combi versions).
❒Secure the box using the retention
strap.
fig. 11F0T0127mfig. 12F0T0128mfig. 13F0T0170m
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SAFETY
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DASHBOARDAND CONTROLS
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WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
QUICK TYRE REPAIR
KIT AUTOMATIC
FIX & GO
The automatic fast tyre repair kit Fix & Go
is placed in a container in the boot.
The tyre repair kit fig. 14includes:
❒a cylinder A containing sealant which is
fitted with:
– filling tube B;
– an adhesive label Cbearing the words
“max. 80 km/h”, to be attached in an
easy-to-see position for the driver (on
the dashboard) after tyre repair;
❒a compressor Dcomplete with a pres-
sure gauge and connections;
❒an instruction brochure (see fig. 15) to
be utilised for prompt and proper use
of the fast repair kit and to be handed
over to the personnel who will be in
charge of handling the repaired tyre;
❒a pair of safety gloves located in the side
space of the compressor;
❒adapters for inflating different elements.
The Fix & Go kit container also includes
some spare fuses.
fig. 14F0T0129mfig. 15F0T0130m
Give the instruction brochure
to the personnel who will be
in charge of repairing the tyre using
the kit.
WARNING
The kit cannot be used to re-
pair damage to the tyre side-
wall. Do not use the fast repair kit if
the tyre is damaged as the vehicle has
run a flat tyre.
WARNING
If the wheel rim is damaged
(the channel is so deformed
as to cause an air leakage) it cannot
be repaired. Do not remove the for-
eign body (screw or nail) from the tyre.
WARNINGIn the event of a puncture
caused by foreign bodies, it is
possible to repair tyres show-
ing damages on the track or
shoulder up to max 4 mm diameter.
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154
SAFETY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARDAND CONTROLS
STARTING
AND DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
IF THE VEHICLE NEEDS
TO BE TOWED
The tow ring supplied with the vehicle is
positioned in the tool box behind the left-
hand side backrest (on Cargo versions) or
in the boot (on Combi versions).
HOOKING THE TOW
HOOK fig. 54-55
Proceed as follows:
❒release the cap A;
❒take the tow hook Bfrom the tool box;
❒tighten the hook on the rear or front
threaded pin.
fig. 54F0T0085m
fig. 55F0T0086m
Before starting towing oper-
ations, turn the ignition key
to MAR and then to STOP, without
extracting it. If the key is extracted,
the steering wheel lock will be auto-
matically activated, thus preventing
steering.
WARNING
During towing operations the
brake booster is not engaged.
Therefore, a heavier effort must be
made on the pedal. Do not use wires for
towing. Do not jerk. During towing op-
erations make sure not to damage parts
in contact with the vehicle. When tow-
ing the vehicle comply with the specific
rules of the Highway Code regarding the
towing device and the behaviour to
maintain on the road. Do not start the
engine while towing the vehicle.
WARNING
Clean the threaded seat care-
fully before fastening the ring.
Make sure that the ring is fully fastened
in the seat before towing the vehicle.
WARNING
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SAFETY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARDAND CONTROLS
STARTING
AND DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
SCHEDULED SERVICING................................................. 156
SCHEDULED SERVICING PLAN..................................... 157
PERIODIC CHECKING...................................................... 161
DEMANDING VEHICLE USE........................................... 161
CHECKING FLUID LEVELS.............................................. 162
AIR CLEANER/POLLEN FILTER...................................... 167
BATTERY............................................................................... 167
WHEELS AND TYRES........................................................ 169
RUBBER HOSES................................................................... 170
WINDSCREEN/REAR WINDOW WIPER.................... 171
BODYWORK....................................................................... 173
INTERIORS ............................................................................ 175
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E
A A
N N
D D
C C
A A
R R
E E
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