2008 DODGE RAM 5500 CHASSIS CAB steering

Hoses And Vacuum/Vapor Harnesses
Inspect surfaces of hoses and nylon tubing for evidence
of heat and mechanical damage. Hard or soft spots,
brittle rubber, cracking, tears, cuts, abrasions, and exces-
sive swelling indicate deterioration of the rubber.
Pay particular attention to those hoses nearest to high
heat sources such as the exhaust manifold. Inspect hose
routing to be sure hoses do not come in contact with any
heat source or moving component which may cause heat
damage or mechanical wear.
Insure nylon tubing in these areas has not melted or
collapsed.
Inspect all hose connections such as clamps and cou-
plings to make sure they are secure and no leaks are
present.
Components should be replaced immediately if there is
any evidence of wear or damage that could cause failure.
Fuel System Connections
Electronic Fuel Injection high pressure fuel systems are
designed with tubes and special connects, connections
and clamps which have unique material characteristics to
provide adequate sealing and resist attack by deterio-
rated gasoline.
You are urged to use only the manufactures-specified
tubes, connections and clamps, or their equivalent in
material and specification, in any fuel system servicing.
Brake System
Power Disc Brakes (Front and Rear)
Disc brakes do not require adjustment; however, several
hard stops during the break-in period are recommended
to seat the linings and wear off any foreign material.
Brake And Power Steering Hoses
When the vehicle is serviced for scheduled maintenance,
inspect surface of hoses and nylon tubing for evidence of
440 MAINTAINING YOUR VEHICLE

heat and mechanical damage. Hard and brittle rubber,
cracking, tears, cuts, abrasion, and excessive swelling
indicate deterioration of the rubber. Particular attention
should be made to examining those hose surfaces nearest
to high heat sources, such as the exhaust manifold.
Insure nylon tubing in these areas has not melted or
collapsed.
Inspect all hose connections such as clamps and cou-
plings to make sure they are secure and no leaks are
present.
NOTE:Often, fluid such as oil, power steering fluid,
and brake fluid are used during assembly plant opera-
tions to facilitate the assembly of hoses to couplings.
Therefore, oil wetness at the hose-coupling area is not
necessarily an indication of leakage. Actual dripping of
hot fluid when systems are under pressure (during
vehicle operation), should be noted before hose is re-
placed based on leakage.NOTE:Inspection of brake hoses should be performed
whenever the brake system is serviced and every engine
oil change. Inspect hydraulic brake hoses for surface
cracking, scuffing, or worn spots. If there is any evidence
of cracking, scuffing, or worn spots, the hose should be
replaced immediately! Eventual deterioration of the hose
can take place resulting in a possibility of a burst failure.
WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any signs of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
MAINTAINING YOUR VEHICLE 441
7

Cavity Cartridge
FuseMini
FuseDescription
27 40 Amp
GreenPower Seats
28 10 Amp
RedPower Run/Start-
PCM/Steering Angle
Sensor
29 10 Amp
Red4X4 Switch/Pass Dr
Switch/EC Mirror
30 15 Amp
BluePower Run/Start-
ABS/RWAL/Smart
Bar/YAW Sensor/
Universal Exhaust
Gas Oxygen (Uego)
Sensor Controller
31 10 Amp
RedPCM (Gas)/TCM
(Diesel 58RFE)Cavity Cartridge
FuseMini
FuseDescription
32 10 Amp
RedPower Ignition Run
Ð Adjustable Pedals
LED
33 10 Amp
RedPower-IGN Run Ð
HVAC
34 Ð Ð
35 15 Amp
BlueCabin Compartment
Node (CCN) Illumi-
nation
36 25 Amp
NaturalAudio_Amplifier
37 15 Amp
BlueVariable Gate Turbo
(VGT) Ð Turbo Die-
sel
38 20 Amp
YellowPower Outlet IP
MAINTAINING YOUR VEHICLE 465
7

Chassis
Component Fluids, Lubricants and Genuine Parts.
Automatic Transmission
(5 Speed 545RFE)MopartATF+4, Automatic Transmission Fluid.
Automatic Transmission
(6 Speed AS68RC)MopartAS68RCŸ Automatic Transmission Fluid
Transfer Case MopartATF+4, Automatic Transmission Fluid.
Manual Transmission Fluid G-56 MopartATF+4, Automatic Transmission Fluid.
Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P. or equivalent.
Front and Rear Axle Fluid (3500) GL-5 SAE 75W-90 Synthetic or equivalent.Limited slip additive is not re-
quired.
Front and Rear Axle Fluid
(4500/5500)GL-5 SAE 75W-90 Synthetic (MS-9763) or equivalent.
Brake Master Cylinder MopartDOT 3 and SAE J1703 should be used or equivalent.
Power Steering Reservoir MopartATF+4, Automatic Transmission Fluid.
478 MAINTAINING YOUR VEHICLE

²Change your engine oil more often if you drive your
vehicle off-road for an extended period of time.
²Under no circumstances should oil change intervals
exceed 6,000 miles (10,000 km) or 6 months, whichever
comes first.
Your dealer will reset the oil change indicator message
after completing the scheduled oil change. If this sched-
uled oil change is performed by someone other than your
dealer the message can be reset by referring to the steps
described under ªOdometer/Trip Odometerº under ªIn-
strument Cluster Descriptionº in Section 4 of this
manual.
At Each Stop for Fuel
²Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level whilethe vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
²Check the windshield washer solvent and add if
required.
Once a Month
²Check tire pressure and look for unusual wear or
damage.
²Inspect the battery and clean and tighten the terminals
as required.
²Check the fluid levels of coolant reservoir, brake
master cylinder, power steering and transmission and
add as needed.
²Check all lights and other electrical items for correct
operation.
492 MAINTENANCE SCHEDULES
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Automatic Transmission (Gas Engine Only)..... 448
Axle Fluid..........................444,478
Axle Lubrication (Axle Fluid)............... 444
Ball Joints............................. 429
Battery............................425,426
Blanket..........................265,427
Emergency Starting..................... 390
Keyless Transmitter Replacement (RKE)....... 25
Saving Feature (Protection)............... 123
Bearings.............................. 451
Belts, Drive............................ 413
Belts, Seat.............................. 35
Body Builders Guide....................... 7
Body Mechanism Lubrication............... 430
B-Pillar Location........................ 318
Brake Fluid............................ 478
Brake System........................309,440
Anti-Lock (ABS)....................... 310Disc Brakes.......................... 440
Fluid Check.......................... 442
Hoses.............................. 440
Master Cylinder....................... 442
Parking............................. 308
Warning Light........................ 180
Bulb Replacement....................... 468
Bulbs, Light............................ 468
Cab Top Clearance Lights.................. 473
Calibration, Compass..................139,149
Capacities, Antifreeze (Engine Coolant)........ 474
Capacities, Fluid........................ 474
Caps, Filler
Oil (Engine).......................408,410
Power Steering........................ 428
Radiator (Coolant Pressure)............... 436
Car Washes............................ 457
Carbon Monoxide Warning...............74,340
INDEX 511
10

Radiator Cap......................... 436
Selection of Coolant (Antifreeze).........435,476
Temperature Gauge..................... 176
Cruise Control (Speed Control).............. 132
Cup Holder............................ 154
Customer Assistance..................... 500
Data Recorder, Event...................... 57
Daytime Running Lights................... 125
Dealer Service.......................... 403
Defroster, Rear Window.................85,161
Defroster, Windshield................75,235,238
Delay (Intermittent) Wipers................. 128
Diesel Exhaust Brake..................... 270
Diesel Fuel............................ 341
Diesel Fuel Requirements.................. 341
Bulk Storage of........................ 346
Differential, Limited-Slip.................. 301
Dipsticks.............................. 406Power Steering........................ 428
Disc Brakes............................ 440
Disposal.............................. 412
Engine Oil........................... 412
Used Coolant (Antifreeze)................ 437
Door Locks............................. 27
Door Locks, Automatic.................... 146
Downshifting.......................... 288
Draining Fuel/Water Separator Filter.......... 417
Drive Belts............................ 413
Driving
Through Flowing, Rising, or Shallow Standing
Water.............................. 305
Dual Rear Wheels.....................336,386
DVD Player (Video Entertainment System)...... 226
Electric Rear Window Defrost.............85,161
Electrical Power Outlets................... 151
Electronic Speed Control (Cruise Control)...... 132
INDEX 513
10

Fabric Care............................ 459
Fan .................................. 439
Filters
Air Cleaner.......................... 413
Engine Fuel.....................417,420,476
Engine Oil.....................406,410,476
Flashers
Turn Signal.......................... 126
Flat Tire Stowage........................ 389
Flooded Engine Starting................... 253
Fluid, Brake........................... 478
Fluid Capacities......................... 474
Fluid Level Checks
Brake............................... 442
Manual Transmission................... 445
Power Steering........................ 428
Transfer Case......................... 445
Fluids, Lubricants and Genuine Parts.......... 476
Fog Lights.......................125,179,472Fold Flat Load Floor..................... 163
Four Wheel Drive....................... 289
Four-Way Hazard Flasher.................. 378
Freeing A Stuck Vehicle................... 393
Front Axle (Differential)................430,443
Front Wheel Bearings..................... 451
Fuel............................337,341,345
Adding..........................343,345
Diesel.........................341,345,476
Filter.........................417,420,476
Gauge.............................. 183
Hoses.............................. 440
Light............................... 183
Octane Rating........................ 337
Requirements......................337,341
Specifications......................... 342
System Hoses......................... 440
Tank Capacity........................ 474
Fuses................................ 462
INDEX 515
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