Engine Speed Control
CAUTION!
Prevent overspeeding the engine going down hill.
When descending steep grades, use a combination of
gears and service brakes to control vehicle/engine
speed. Overspeed can cause severe engine damage.
Operating Precautions
Avoid Overheating The Engine
The temperature of the coolant (a mixture of 50%
ethylene-glycol and 50% water) must not exceed the
normal range of the temperature gauge (240ÉF/116ÉC)
with a 16 psi (110 kPa) radiator cap.
Usually the coolant temperature indicated during opera-
tion will be to the left of center in the normal range of the
gauge.
Avoid Low Coolant Temperature Operation
Continual operation at low coolant temperature below
the normal range on the gauge (140ÉF/60ÉC) can be
harmful to the engine. Low coolant temperature can
cause incomplete combustion which allows carbon and
varnish to form on piston rings and injector nozzles.
Also, the unburned fuel can enter the crankcase, diluting
the lubricating oil and causing rapid wear to the engine.
Cooling System Tips Ð Automatic Transmission
To reduce potential for engine and transmission over-
heating in high ambient temperature conditions, take the
following actions:
²City Driving Ð
when stopped, put transmission in neutral and increase
engine idle speed.
²Highway Driving Ð
reduce your speed.
268 STARTING AND OPERATING
²Up Steep Hills Ð
select a lower transmission gear, but try and keep the
torque converter clutch engaged.
²Air Conditioning Ð
turn it off temporarily.
Do Not Operate The Engine With Low Oil
Pressure
When the engine is at normal operating temperature, the
minimum oil pressures required are:
Idle 700 to 800 RPM............... 10psi(69kPa)
Full speed and load.............. 30psi(207 kPa)
CAUTION!
If oil pressure falls to less than normal readings, shut
the engine off immediately. Failure to do so could
result in immediate and severe engine damage.
Do Not Operate The Engine With Failed Parts
Practically all failures give some warning before the parts
fail. Be on the alert for changes in performance, sounds,
and visual evidence that the engine requires service.
Some important clues are:
²engine misfiring or vibrating severely
²sudden loss of power
²unusual engine noises
²fuel, oil or coolant leaks
²sudden change, outside the normal operating range, in
the engine operating temperature
²excessive smoke
²oil pressure drop
STARTING AND OPERATING 269
5
CAUTION!
²Always check the depth of the standing water before
driving through it. Never drive through standing water
that is deeper than the bottom of the tire rims mounted
on the vehicle.
²Determine the condition of the road or the path that is
under water and if there are any obstacles in the way
before driving through the standing water.
²Do not exceed 5 mph (8 km/h) when driving through
standing water. This will minimize wave effects.
²Driving through standing water may cause damage to
your vehicle's drivetrain components. Always inspect
your vehicle's fluids (i.e. engine oil, transmission, axle,
etc.) for signs of contamination (i.e. fluid that is milky or
foamy in appearance) after driving through standing
water. Do not continue to operate the vehicle if any fluid
appears contaminated, as this may result in further
damage. Such damage is not covered by the new vehicle
limited warranty.
²Getting water inside your vehicle's engine can cause it to
lockup and stall out and cause serious internal damage to
the engine. Such damage is not covered by the new
vehicle limited warranty.
WARNING!
²Driving through standing water limits your vehi-
cle's traction capabilities. Do not exceed 5 mph (8
km/h) when driving through standing water.
²Driving through standing water limits your vehi-
cle's braking capabilities, which increases stop-
ping distances. Therefore, after driving through
standing water, drive slowly and lightly press on
the brake pedal several times to dry the brakes.
²Getting water inside your vehicle's engine can
cause it to lockup and stall out and leave you
stranded.
²Failure to follow these warnings may result in
injuries that are serious or fatal to you, your
passengers, and others around you.
306 STARTING AND OPERATING
accumulation of bugs, leaves, etc. If dirty, clean by gently
spraying water from a garden hose vertically down the
face of the condenser.
Check the coolant recovery bottle tubing for brittle rub-
ber, cracking, tears, cuts and tightness of the connection
at the bottle and radiator. Inspect the entire system for
leaks.
Extremely cold ambient temperature may require the
addition of a ªwinter frontº for effective operation of the
cab heating/cooling system. Make certain that a percent-
age of the radiator is exposed for adequate air flow
through the charge air cooler and automatic transmission
oil cooler. The percentage of opening must be increased
with the increasing ambient air temperature and/or
engine load. If the cooling fan can be heard cycling
frequently, increase the size of the opening in the winter
front.Coolant bottle level check
The coolant reserve system provides a quick visual
method of determining that the coolant level is adequate.
With the engine idling, and warmed to the normal
operating temperature, the level of the coolant on the
coolant bottle should be between the fluid level marks.
Check the coolant level whenever the hood is raised.
The radiator normally remains completely full, so there is
no longer a need to remove the coolant pressure cap
except for checking coolant freeze point or replacement
with new antifreeze coolant.
WARNING!
Never add coolant to the radiator when the engine is
overheated. Do not loosen or remove pressure cap to
cool overheated engine! The coolant is under pres-
sure and severe scalding could result.
434 MAINTAINING YOUR VEHICLE
5. Remove the dipstick, wipe it clean and reinsert it until
seated.
6. Remove the dipstick again and note the fluid level on
both sides. The fluid level should be between the HOT
(upper) reference holes on the dipstick at normal operat-
ing temperature. Verify that a solid coating of oil is seen
on both sides of the dipstick. If the fluid is low, add as
required into the dipstick tube.Do not overfill.After
adding any quantity of oil through the dipstick tube, wait
a minimum of two (2) minutes for the oil to fully drain
into the transmission before rechecking the fluid level.
NOTE:If it is necessary to check the transmission below
the operating temperature, the fluid level should be
between the two cold (lower) holes on the dipstick with
the fluid at approximately 70É F (21É C) (room tempera-
ture). If the fluid level is correctly established at room
temperature, it should be between the HOT (upper)reference holes when the transmission reaches 180É F (21É
C). Remember it is best to check the level at the normal
operating temperature.
CAUTION!
Be aware that if the fluid temperature is below 50É F
(10É C), it may not register on the dipstick. Do not add
fluid until the temperature is elevated enough to
produce an accurate reading.
7. Check for leaks. Release the Parking Brake.
NOTE:To prevent dirt and water from entering the
transmission after checking or replenishing fluid, make
certain that the dipstick cap is properly reseated. It is
normal for the dipstick cap to spring back slightly from
its fully seated positions, as long as its seal remains
engaged in the dipstick tube.
MAINTAINING YOUR VEHICLE 447
7
Procedure For Checking Fluid Level
To properly check the automatic transmission fluid level,
the following procedure must be used:
1. The vehicle must be on level ground.
2. Operate the engine at idle speed for a minimum of 60
seconds and normal operating temperature.
3. Fully apply parking brake and press the brake pedal.
4. Place the gear selector momentarily in each gear
position ending with the lever in P (Park). Make sure the
engine is running at idle speed.
5. Remove the dipstick and determine if the fluid is hot
or cold. Hot fluid is approximately 160É F - 175É F (70É C
± 82É C), Which is the normal operating temperature after
the vehicle has been driven at least 15 miles. The fluid can
not be comfortably held between the finger tips. Only usethe cold region on the dipstick as a rough reference when
doing initial oil level set after transmission rebuild or
transmission refill.
6. Wipe the dipstick clean and reinsert it until seated.
7. Remove the dipstick again and note the fluid level on
both sides. The fluid level should be between the HOT
(upper) reference holes on the dipstick at normal operat-
ing temperature. Verify that a solid coating of oil is seen
on both sides of the dipstick. If the fluid is low, add
MopartA68SRCŸ Automatic Transmission Fluid as
required into the dipstick tube.Do not overfill. Never
use any ATF other than MopartAS68RCŸ Automatic
Transmission Fluid.After adding any quantity of oil
through the dipstick tube, wait a minimum of two (2)
minutes for the oil to fully drain into the transmission
before rechecking the fluid level.
NOTE:If it is necessary to check the transmission below
the operating temperature, the fluid level should be
MAINTAINING YOUR VEHICLE 449
7
between the two cold (lower) holes on the dipstick with
the fluid at approximately 70É F ± 85É F (20É C ± 30É C). If
the fluid level is correctly established at room tempera-
ture, it should be between the HOT (upper) reference
holes when the transmission reaches 160É F - 175É F (70É
C ± 82É C). Remember it is best to check the level at the
normal operating temperature.
CAUTION!
Be aware that if the fluid temperature is below 50É F
(10É C), it may not register on the dipstick. Do not add
fluid until the temperature is elevated enough to
produce an accurate reading. Never use any ATF
other than MopartAS68RCŸ Automatic Transmis-
sion Fluid.
8. Check for leaks. Release the Parking Brake.NOTE:To prevent dirt and water from entering the
transmission after checking or replenishing fluid, make
certain that the dipstick cap is properly reseated. It is
normal for the dipstick cap to spring back slightly from
its fully seated positions, as long as its seal remains
engaged in the dipstick tube.
Automatic Transmission Fluid and Filter Change
To obtain best performance and long life for automatic
transmissions, the manufacturer recommends that they
be given regular maintenance service by an Authorized
Dodge Dealer or Service Center. It is important that the
transmission fluid is maintained at the correct level, and
that it be drained and refilled as specified.
It is important that proper lubricant is used in the
transmission. Refer to Fluids, Lubricants and Genuine
Parts for the correct lubricant type. A filter change should
be made at the time of the oil change.
450 MAINTAINING YOUR VEHICLE
²Check the windshield washer solvent and add if
required. When refilling the washer fluid reservoir,
take some washer fluid and apply it to a cloth or towel
and wipe clean the wiper blades, this will help blade
performance.
Once a Month
²Check tire pressure and look for unusual wear or
damage.
²Inspect the batteries and clean and tighten the termi-
nals as required.
²Check the fluid levels of coolant reservoir, transmis-
sion and transfer case (if equipped), add as needed.
²Check master cylinder reservoir fluid level for indica-
tions of brake maintenance.
²Check Filter MinderŸ. Replace air cleaner filter
element if necessary.
²Check all lights and all other electrical items for correct
operation.
At Each Oil Change
²Change the engine oil filter.
²Inspect the exhaust system.
²Inspect the brake hoses.
²Inspect the U-Joints ( if equipped) and front suspen-
sion components.
²Check the automatic transmission fluid level.
²Check the manual transmission fluid level.
²Check the coolant level, hoses, and clamps.
²Lubricate outer tie rod ends (4X4) models only.
²Lubricate Front Drive Shaft Fitting (4X4).
MAINTENANCE SCHEDULES 481
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