2008 DODGE RAM 2500 POWER WAGON clutch

Returning to Normal Operation Ð Manual Shift
Transfer Case
Use the following procedure to prepare your vehicle for
normal usage:
1. Bring the vehicle to a complete stop.
2. Shut OFF the engine.
3. Depress the brake pedal.
4. Shift automatic transmission to N (NEUTRAL), or
depress the clutch on manual transmissions.
5. Shift transfer case lever to desired position.
6. Shift automatic transmission into P (Park).
WARNING!
You or others could be injured if you leave the
vehicle unattended with the transfer case in the N
(NEUTRAL) position without first fully engaging the
parking brake. The transfer case N (NEUTRAL) po-
sition disengages both the front and rear driveshafts
from the powertrain and will allow the vehicle to
move regardless of the transmission position. The
parking brake should always be applied when the
driver is not in the vehicle.
386 STARTING AND OPERATING

NPower Steering Ð Fluid Check............421
NFront Suspension Ball Joints..............422
NSteering Linkage Ð Inspection............423
NFront Prop Shaft Lubrication.............423
NBody Lubrication.....................424
NWindshield Wiper Blades................424
NWindshield Washers...................424
NExhaust System......................425
NCooling System.......................426
NHoses And Vacuum/Vapor Harnesses.......431
NBrake System........................432
NClutch Hydraulic System................433
NClutch Linkage.......................433NRear Axle And 4X4 Front Driving Axle Fluid
Level..............................434
NTransfer Case........................435
NFront Drive Shaft.....................435
NManual Transmission..................435
NAutomatic Transmission................436
NFront Wheel Bearings..................439
NNoise Control System Required Maintenance &
Warranty...........................439
NAppearance Care And Protection From
Corrosion...........................443
mFuses (Integrated Power Module)...........447
mVehicle Storage........................452
mReplacement Light Bulbs.................453
406 MAINTAINING YOUR VEHICLE

WARNING!
Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
CAUTION!
Do not allow a petroleum-base fluid to contaminate
the brake fluid. Seal damage may result.
Brake Hoses
Inspection should be performed whenever the brake
system is serviced or at intervals specified. Inspect hy-
draulic brake hoses for surface cracking, scuffing or worn
spots. If there is any evidence of cracking, scuffing, or
worn spots, the hose should be replaced immediately!
Eventual deterioration of the hose can take place with
possible burst failure.
Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance-free
system. In the event of leakage or other malfunction, the
system must be replaced.
Clutch Linkage
If the clutch pedal linkage begins to squeak or grunt, the
clutch pedal pivot bushings should be lubricated. Refer
to Fluids, Lubricants and Genuine Parts for the correct
lubricant type.
MAINTAINING YOUR VEHICLE 433
7

EXHAUST SYSTEM
²Removal or rendering inoperative exhaust system
components including the muffler or tailpipe.
ENGINE COOLING SYSTEM
²Removal or rendering inoperative the fan clutch.
²Removal of the fan shroud.
Noise Emission Warranty
The manufacturer warrants that this vehicle as manufac-
tured by the manufacturer, was designed, built and
equipped to conform at the time it left the manufacturers
control with all applicable U.S. EPA Noise Control Regu-
lations.This warranty covers this vehicle as designed, built and
equipped by the manufacturer, and is not limited to any
particular part, component or system of the vehicle
manufactured by the manufacturer. Defects in design,
assembly or in any part, component or system of the
vehicle as manufactured by the manufacturer, which, at
the time it left the manufacturers control, caused noise
emissions to exceed Federal standards, are covered by
this warranty for the life of the vehicle.
MAINTAINING YOUR VEHICLE 441
7

Chassis
Component Fluids, Lubricants and Genuine Parts.
Automatic Transmission MopartATF+4, Automatic Transmission Fluid
Transfer Case MopartATF+4, Automatic Transmission Fluid
Manual Transmission Fluid (G-56) MopartATF+4, Automatic Transmission Fluid
Front Driveshaft Grease Fitting. Use Moparttype MS-6560 (lithium based grease), or equivalent.
Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P.
Front and Rear Axle Synthetic, GL-5 SAE, 75W-90. Limited-Slip 10.5 inch Rear AxleLimited
slip additive is not required.
Brake Master Cylinder MopartDOT 3 and SAE J1703 should be used. If DOT 3 brake fluid is not
available, then DOT 4 is acceptable. Use only recommended brake fluids.
Power Steering Reservoir MopartATF+4, Automatic Transmission Fluid
466 MAINTAINING YOUR VEHICLE

Center High Mounted Stop Light............ 459
Center Lap Belts......................... 44
Center Seat Storage Compartment............ 163
Certification Label....................... 364
Chart, Tire Sizing........................ 328
Check Engine Light (Malfunction Indicator
Light)................................ 184
Child Restraint........................61,62
Child Restraint Tether Anchors.............65,69
Child Seat............................62,68
Cigar Lighter........................... 161
Cleaning
Wheels............................. 445
Climate Control......................... 239
Clock.....................190,194,202,215,228
Clutch............................... 433
Clutch Linkage Maintenance................ 433
Compact Disc (CD) Maintenance............. 238
Compact Spare Tire...................... 339Compass.............................. 147
Compass Calibration..................... 147
Compass Variance....................... 148
Computer, Trip/Travel.................... 143
Console, Overhead....................... 142
Contract, Service........................ 478
Coolant Pressure Cap (Radiator Cap).......... 429
Cooling System......................... 426
Adding Coolant (Antifreeze).............. 428
Coolant Capacity...................... 464
Coolant Level......................426,430
Disposal of Used Coolant................ 429
Drain, Flush, and Refill.................. 427
Inspection........................... 430
Points to Remember.................... 430
Pressure Cap......................... 429
Radiator Cap......................... 429
Selection of Coolant (Antifreeze)......427,464,465
Temperature Gauge..................... 181
488 INDEX

Snow Tires........................... 345
Spare Tire........................... 392
Spinning............................ 340
Tread Wear Indicators................... 341
Wheel Mounting....................... 393
Wheel Nut Torque..................... 396
Tongue Weight/Trailer Weight.............. 372
Torque Converter Clutch.................. 267
Tow Hooks, Emergency................... 402
Towing............................... 367
Disabled Vehicle....................... 403
Guide.............................. 372
Recreational.......................... 384
Weight.............................. 372
Traction.............................. 276
Trailer Towing.......................... 367
Cooling System Tips.................... 381
Hitches............................. 371
Minimum Requirements................. 373Mirrors...........................92,381
Trailer and Tongue Weight................ 372
Wiring.............................. 377
Trailer Towing Guide..................... 372
Trailer Weight.......................... 372
Transaxle
Automatic............................ 13
Manual.............................. 14
Transfer Case........................... 435
Fluid............................... 466
Transmission
Automatic........................262,436
Fluid............................... 466
Maintenance.......................435,436
Manual........................258,268,435
Shifting............................. 262
Transmitter, Garage Door Opener (HomeLinkt) . . 150
Tread Wear Indicators.................... 341
Trip Computer.......................... 143
INDEX 501
10

INTRODUCTION INTRODUCTION HOW TO USE THIS MANUAL WARNINGS AND CAUTIONS VAN CONVERSIONS/CAMPERS VEHICLE IDENTIFICATION NUMBER VEHICLE MODIFICATIONS/ALTERATIONS THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
POWER WAGON: THINGS TO KNOW BEFORE STARTING YOUR VEHICLE FeaturesInstrument Panel and ControlsOperationEmergenciesA WORD ABOUT YOUR KEYS Ignition Key RemovalLocking Doors With The KeySENTRY KEY Replacement KeysCustomer Key
ProgrammingGeneral InformationSTEERING WHEEL LOCK - IF EQUIPPED If You Wish To Manually Lock The Steering WheelTo Release The Steering Wheel LockAutomatic Transmission Ignition Interlock SystemSECURITY ALARM SYSTEM - IF EQUIPPED Rearming
of the SystemTo Set the AlarmTo Disarm the SystemILLUMINATED ENTRY SYSTEM - IF EQUIPPED REMOTE KEYLESS ENTRY - IF EQUIPPED To unlock the doorsTo lock the doorsUsing the Panic AlarmGeneral InformationTransmitter Battery Service REMOTE
STARTING SYSTEM - IF EQUIPPED DOOR LOCKS Manual Door LocksPower Door Locks - If EquippedChild Protection Door LockWINDOWS Power Windows-If EquippedWind BuffetingOCCUPANT RESTRAINTS Lap/Shoulder BeltsAdjustable Upper Shoulder Belt
AnchorageAutomatic Locking Retractors (ALR) Mode - If EquippedCenter Lap BeltsSeat Belt Pretensioners - If EquippedEnhanced Seat Belt Reminder System (BeltAlert) Seat Belts and Pregnant WomenSeat Belt ExtenderDriver And Right Front Passenger Supplemental
Restraint System (SRS)-Airbags Event Data Recorder (EDR)Child RestraintENGINE BREAK-IN RECOMMENDATIONS SAFETY TIPS Transporting PassengersLock Your VehicleExhaust GasSafety Checks You Should Make Inside The VehicleSafety Checks You Should
Make Outside The VehicleUNDERSTANDING THE FEATURES OF YOUR VEHICLE POWER WAGON FEATURES Locking Front and Rear Differentials4.56:1 GearsElectronically Disconnecting Stabilizer/Sway BarIncreased Ride Height12,000 lb. WinchHigh-Pressure
Monotube Shocks/New Front and Rear SpringsOff-Road TiresSkid Plates And Underbody ProtectionWheel FlaresWheelsStandard package featuresMoparOptionsMIRRORS Inside MirrorAutomatic Dimming Mirror - If EquippedOutside MirrorsExterior Mirrors Folding Feature
Electronic Power Mirrors - If Equipped Electric Rear Window Defroster and Heated Sideview Mirrors - If EquippedTrailer Towing Mirrors - If EquippedHANDS-FREE COMMUNICATION (UConnect) - IF EQUIPPED OperationPhone Call FeaturesUConnect System Features
Advanced Phone ConnectivityThings You Should Know About Your UConnect SystemGeneral InformationSEATS 40-20-40 Front Seat Reclining SeatsAdjustable Head RestraintsManual Rotary Lumbar Support Adjustment - If EquippedPower Seats - If EquippedHeated Seats
- If EquippedTO OPEN AND CLOSE THE HOOD LIGHTS Interior Lights Battery SaverHeadlamp DelayHeadlights, Parking Lights, Panel LightsDaytime RunningLights (Canada Only and Fleet Vehicles)Lights-on ReminderFog Lights - If EquippedCargo Light - If Equipped
Multifunction Control LeverWINDSHIELD WIPERS AND WASHERS Windshield Wipers Windshield WashersTILT STEERING COLUMN ELECTRONIC SPEED CONTROL - IFEQUIPPED To ActivateTo Set At A Desired SpeedTo DeactivateTo Resume SpeedTo Vary The
Speed SettingTo Accelerate For PassingOVERHEAD CONSOLE - IF EQUIPPED Courtesy/Reading LightsOVERHEAD CONSOLE WITH COMPASS/TEMPERATURE MINI-TRIP COMPUTER - IF EQUIPPED US/M Button RESET Button Global ResetStep Button Average
Fuel Economy (AVG ECO)Distance To Empty (DTE)Trip Odometer (ODO)Elapsed Time (ET)C/T Button Automatic Compass CalibrationManual Compass CalibrationRecalibrating The CompassOutside TemperatureGARAGE DOOR OPENER - IF EQUIPPED Programming
HomeLinkGate Operator/Canadian ProgrammingUsing HomeLinkReprogramming a Single HomeLink ButtonSecurityTroubleshooting TipsGeneral InformationPOWER SUNROOF - IF EQUIPPED Open Sunroof - Express ModeComfort StopClosing Sunroof - ExpressPinch
Protect FeaturePinch Protect OverrideVenting Sunroof - ExpressSunshade OperationWind BuffetingSunroof MaintenanceSunroof Fully ClosedELECTRICAL POWER OUTLETS CIGAR LIGHTER AND ASH RECEIVER CUPHOLDERS Front Instrument Panel Cupholders
Rear Cupholder - Quad Cab - If EquippedSTORAGE Center Storage Compartment - If Equipped Storage and Seats - If EquippedREAR WINDOW FEATURES Electric Rear Window Defroster and Heated Side view Mirrors - If EquippedPower Sliding Rear Window - If Equipped
Sliding Rear Window - If EquippedFOLD FLAT LOAD FLOOR - IF EQUIPPED PICKUP BOX SLIDE-IN CAMPERS EASY-OFF TAILGATE UNDERSTANDING YOUR INSTRUMENT PANEL INSTRUMENTS AND CONTROLS INSTRUMENT CLUSTER INSTRUMENT
CLUSTER DESCRIPTION ELECTRONIC DIGITAL CLOCK Clock Setting ProcedureRADIO GENERAL INFORMATION Radio Broadcast SignalsTwo Types of SignalsElectrical DisturbancesAM ReceptionFM ReceptionSALES CODE REF - AM/FM/CD (SINGLE DISC) RADIO
WITH OPTIONAL SATELLITE RADIO AND HANDS FREE PHONE CAPABILITY Operating Instructions - Radio ModeOperation Instructions - CD ModeOperation Instructions - Auxiliary ModeOperating Instructions - Hands Free Phone - If EquippedOperating Instructions
- Satellite Radio - If EquippedSALES CODE RAQ - AM/FM/CD (6-DISC) RADIO WITH OPTIONAL SATELLITE RADIO, HANDS FREE PHONE, AND VEHICLE ENTERTAINMENT SYSTEMS (VES) CAPABILITIES Operating Instructions - Radio ModeOperation Instructions
- (CD MODE for CD Audio Play)LOAD/EJECT Button (CD Mode for CD Audio Play)Notes On Playing MP3 FilesOperation Instructions - (CD Mode for MP3 Audio Play)LOAD/EJECT Button (CD Mode for MP3 Play)SALES CODE RAK - AM/FM/CASSETTE/CD (6-DISC)
RADIO WITH OPTIONAL SATELLITE RADIO, HANDS FREE PHONE, VIDEO, MP3, and WMA CAPABILITIES Operating Instructions - Radio ModeOperating Instructions- Tape PlayerSeek ButtonFast Forward (FF)Rewind (RW)Tape EjectScan ButtonChanging Tape
DirectionMetal Tape SelectionPinch Roller ReleaseNoise ReductionOperation Instructions - (CD MODE for CD Audio Play)LOAD/EJECT Button (CD Mode for CD Audio Play)Notes On Playing MP3 FilesOperation Instructions - (CD Mode for MP3 and WMA Audio Play)
LOAD/EJECT Button (CD Mode for MP3 and WMA Play)SALES CODE REC - AM/FM/CD (6-DISC) RADIO WITH NAVIGATION SYSTEM Operating Instructions - Satellite Radio (If Equipped)REC Setting the ClockAudio Clock DisplaySATELLITE RADIO - IF EQUIPPED
System ActivationElectronic Serial Number/Sirius Identification Number (ESN/SID)Selecting Satellite Mode in REF, RAQ, and RAK RadiosSelectinga ChannelStoring and Selecting Pre-Set ChannelsUsing the PTY (Program Type) Button - If EquippedPTY Button SCAN
PTY Button SEEKSatellite AntennaReception QualityREMOTE SOUND SYSTEM CONTROLS - IF EQUIPPED Radio OperationTape PlayerCD PlayerCASSETTE TAPE AND PLAYER MAINTENANCE COMPACT DISC MAINTENANCE RADIO OPERATION AND CELLULAR
PHONES CLIMATE CONTROLS Heater Only - Fleet Vehicles Air Conditioning and Heating - If Equipped Air Conditioning with Dual Zone Temperature Control -If EquippedOperating TipsOperating Tips Chart STARTING AND OPERATING STARTING PROCEDURES -
GAS ENGINES Manual Transmission - If EquippedAutomatic Transmission - If EquippedNormal StartingIf Engine Fails To StartAfter StartingENGINE BLOCK HEATER - IF EQUIPPED AUTOMATIC TRANSMISSION Automatic Transmission with OverdriveMANUAL
TRANSMISSION Manual Transmission - 6 Speed (G56)Recommended Vehicle Shift SpeedsDownshifting - All Manual TransmissionsFOUR-WHEEL- DRIVE OPERATION Manually Shifted Transfer Case Operating Information/PrecautionsShifting Procedure - Manually
Shifted Transfer Case Transfer Case Reminder LightLIMITED-SLIP DIFFERENTIAL - IF EQUIPPED DRIVING ON SLIPPERY SURFACES Axle Locker System Stabilizer/Sway Bar System POWER WAGON - SAFE OFF-ROAD DRIVING Off-Road Driving Tips and Vehicle
CharacteristicsDriving in Snow, Mud and SandCrossing Obstacles (Rocks And Other High Points)Hill ClimbingDriving Through WaterAiring Down For Off-Road DrivingVehicle RecoveryAfter Driving Off-RoadWINCH USAGE - IF EQUIPPED Things To Know Before Using
Your WinchUNDERSTANDING THE FEATURES OF YOUR WINCH WINCH ACCESSORIESOPERATING YOUR WINCHRIGGING TECHNIQUESPARKING BRAKE BRAKE SYSTEM Brake NoiseFour-Wheel Anti-Lock Brake System (ABS) - If EquippedPOWER STEERING MULTI DISPLACEMENT SYSTEM (MDS) - 5.7L Engine Only TIRE SAFETY INFORMATION Tire Markings Tire Identification Number (TIN)Tire Loading and Tire PressureTIRES - GENERAL INFORMATION Tire PressureTire Inflation PressuresRadial-Ply TiresCompact Spare
Tire - If EquippedLimited Use Spare - If EquippedTire SpinningTread Wear IndicatorsLife of TireReplacement TiresAlignment And BalanceSUPPLEMENTAL TIRE PRESSURE INFORMATION - IF EQUIPPED TIRE CHAINS SNOW TIRES TIRE ROTATION
RECOMMENDATIONS TIRE PRESSURE MONITOR SYSTEM (TPMS) - IF EQUIPPED Tire Pressure Monitor System (TPMS) Light Load Reset Switch Description - If EquippedTire Pressure Monitor System ComponentsGeneral InformationFUEL REQUIREMENTS
Reformulated GasolineGasoline/Oxygenate BlendsMMT In GasolineSulfur In GasolineMaterials Added To FuelFuel System CautionsCarbon Monoxide WarningsADDING FUEL Adding Fuel (Gas Engines)VEHICLE LOADING Certification LabelTRAILER TOWING Common
Towing DefinitionsTrailer Hitch ClassificationTrailer Towing Weights (Maximum Trailer Weight Ratings)Trailer and Tongue WeightTowing RequirementsTowing TipsTrailer Towing Mirrors - If EquippedSNOWPLOW RECREATIONAL TOWING - 4-WHEEL DRIVE VEHICLES
(BEHIND MOTORHOME, ETC.) Recreational Towing Procedure - Manual Shift Transfer Case - If EquippedReturning to Normal Operation - Manual Shift Transfer CaseEQUIPMENT IDENTIFICATION PLATE WHAT TO DO IN EMERGENCIES HAZARD WARNING FLASHER
JACKING AND TIRE CHANGING All Models - If EquippedJACKING INSTRUCTIONS Removing The Spare TireTire Changing ProcedureHOISTING JUMP-STARTING FREEING A STUCK VEHICLE EMERGENCY TOW HOOKS - IF EQUIPPED TOWING A DISABLED
VEHICLE 4-Wheel-Drive VehiclesWINCH USAGE MAINTAINING YOUR VEHICLE ENGINE COMPARTMENT- 5.7L GAS ENGINE ONBOARD DIAGNOSTIC SYSTEM (OBD II) Loose Fuel Filler Cap MessageEMISSIONS INSPECTION AND MAINTENANCE PROGRAMS
REPLACEMENT PARTS DEALER SERVICE MAINTENANCE PROCEDURES Engine OilEngine Oil FilterDrive Belts - Check Condition and TensionSpark Plugs (Gas Engines)Engine Air Cleaner FilterEngine Fuel FilterCatalytic ConverterEmission-Related Components
Maintenance Free BatteryAir Conditioner MaintenancePower Steering - Fluid CheckFront Suspension Ball JointsSteering Linkage - InspectionFrontProp Shaft LubricationBody LubricationWindshield Wiper BladesWindshield WashersExhaust SystemCooling SystemHoses
And Vacuum/Vapor HarnessesBrake SystemClutch Hydraulic SystemClutch LinkageRear Axle And 4x4 Front Driving Axle Fluid LevelTransfer CaseFront Drive ShaftManual TransmissionAutomatic TransmissionFront Wheel BearingsNoise Control System Required
Maintenance and WarrantyAppearance Care and Protection from CorrosionFUSES (INTEGRATED POWER MODULE) VEHICLE STORAGE EPLACEMENT LIGHT BULBS BULB REPLACEMENT Headlight (Halogen)/Front Park and Turn LightsTail, Stop, Turn and Backup
LightsCenter High-Mounted Stoplight With Cargo LightCab Top Clearance Lights - If EquippedFog LightsFLUIDS AND CAPACITIES FLUIDS, LUBRICANTS ANDGENUINE PARTS EngineChassisMAINTENANCE SCHEDULES EMISSION CONTROL SYSTEM
MAINTENANCE MAINTENANCE SCHEDULE Required Maintenance IntervalsIF YOU NEED CONSUMER ASSISTANCE SUGGESTIONS FOR OBTAINING SERVICE FOR YOUR VEHICLE Prepare For The AppointmentPrepare A ListBe Reasonable With RequestsIF YOU
NEED ASSISTANCE WARRANTY INFORMATION (U.S. Vehicles Only) MOPAR PARTS REPORTING SAFETY DEFECTS In CanadaPUBLICATION ORDER FORMS DEPARTMENT OF TRANSPORTATION UNIFORM TIRE QUALITY GRADES TreadwearTraction Grades
Temperature GradesINDEX