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3500 Dual Rear Wheel Models Only
The brake system power assist is provided by a hydro-
boost unit which shares fluid with the power steering
system. You may experience some clicking or hissing
noises from the hydro-boost system during hard braking
conditions.
NOTE:Under cold temperatures, pedal effort will be
higher than normal until the power steering fluid reaches
operating temperature.
Brake Noise
During normal operation of the brake system certain
noises may be present from time to time. Occasional
9groan9or9squeal9noises may occur during normal
operation of the brake system which may not be indica-
tive of a problem. These noises may be heard at any time
the brakes are applied but may be more noticeable during
the first few brake applications in the morning. Moisture,
hot or cold temperature, dust, and or other debris mayalso contribute to the noise condition. Repeated or con-
tinuous noises during braking may be an indication that
the brake linings are worn and in need of replacement.
Rear Wheel Anti-Lock (RWAL) Brake System Ð If
Equipped
The Rear-Wheel Anti-Lock Brake System provides in-
creased vehicle stability and brake performance under
most braking conditions. The system automatically con-
trols the operation of the rear brakes to prevent rear
wheel lockup.
The system remains operational in the four-wheel drive
mode. The level of performance is reduced when the
front brakes are locked up. This may cause the rear
brakes to lock up through the drivetrain, which may
reduce the effectiveness of the Anti-Lock Brake System.
During severe braking conditions, particularly with
changing road surfaces, such as ice to concrete, a slight
drop or minor pulsation may be felt in the brake pedal.
320 STARTING AND OPERATING
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WARNING!
²The Anti-Lock Brake System (ABS) cannot prevent
the natural laws of physics from acting on the
vehicle, nor can it increase braking or steering
efficiency beyond that afforded by the condition
of the vehicle brakes and tires or the traction
afforded.
²The ABS cannot prevent accidents, including
those resulting from excessive speed in turns,
following another vehicle too closely, or hydro-
planing. Only a safe, attentive, and skillful driver
can prevent accidents.
²The capabilities of an ABS-equipped vehicle must
never be exploited in a reckless or dangerous
manner which could jeopardize the user's safety
or the safety of others.
POWER STEERING
The standard power steering system will give you good
vehicle response and increased ease of maneuverability
in tight spaces. The system will provide mechanical
steering capability if power assist is lost.
If for some reason the power assist is interrupted, it will
still be possible to steer your vehicle. Under these condi-
tions you will observe a substantial increase in steering
effort, especially at very low vehicle speeds and during
parking maneuvers.
NOTE:Increased noise levels at the end of the steering
wheel travel are considered normal and does not indicate
that there is a problem with the power steering system.
Upon initial start-up in cold weather, the power steering
pump may make noise for a short period of time. This is
due to the cold, thick fluid in the steering system. This
noise should be considered normal, and does not in any
way damage the steering system.
STARTING AND OPERATING 323
5
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WARNING!
Continued operation with reduced power steering
assist could pose a safety risk to yourself and others.
Service should be obtained as soon as possible.
CAUTION!
Prolonged operation of the steering system at the end
of the steering wheel travel will increase the steering
fluid temperature and should be avoided when pos-
sible. Damage to the power steering pump may occur.
ELECTRONIC BRAKE CONTROL SYSTEM
(ABS/TCS/BAS/HSA/ERM/ESP/TSC) Ð IF
EQUIPPED
Your vehicle is equipped with an advanced electronic
brake control system that includes Anti-Lock Brake Sys-
tem (ABS), Traction Control System (TCS), Brake Assist
System (BAS), HSA (Hill Start Assist), Electronic Roll
Mitigation (ERM), Electronic Stability Program (ESP) and
Trailer Sway Control (TSC). All six systems work to-
gether to enhance vehicle stability and control in various
driving conditions, and are commonly referred to as ESP.
324 STARTING AND OPERATING
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NMaintenance-Free Battery................457
NAir Conditioner Maintenance.............459
NPower Steering Ð Fluid Check............460
NFront Suspension Ball Joints..............460
NSteering Linkage Ð Inspection............461
NHalf-Shaft Constant Velocity Joints.........461
NFront Prop Shaft Lubrication Ð
2500/3500 (4X4) Models................462
NBody Lubrication.....................462
NWindshield Wiper Blades................463
NWindshield Washers...................463
NExhaust System......................464NCooling System.......................465
NHoses And Vacuum/Vapor Harnesses.......470
NFuel System Connections................471
NBrake System........................471
NClutch Hydraulic System................474
NClutch Linkage.......................474
NRear Axle And 4X4 Front Driving Axle
Fluid Level..........................474
NTransfer Case........................475
NManual Transmission..................476
NAutomatic Transmission................476
NFront And Rear Wheel Bearings...........479
442 MAINTAINING YOUR VEHICLE
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Refrigerant Recovery and Recycling
R-134a Air Conditioning Refrigerant is a hydrofluoro-
carbon (HFC) that is endorsed by the Environmental
Protection Agency (EPA) and is an ozone-saving product.
However, the manufacturer recommends that air condi-
tioning service be performed by authorized dealers or
other service facilities using recovery and recycling
equipment.
Power Steering Ð Fluid Check
Checking the power steering fluid level at a defined
service interval is not required. The fluid should only be
checked if a leak is suspected, abnormal noises are
apparent, and/or the system is not functioning as antici-
pated. Coordinate inspection efforts through an autho-
rized dealer.
WARNING!
Fluid level should be checked on a level surface and
with the engine off to prevent injury from moving
parts and to ensure accurate fluid level reading. Do
not overfill. Use only manufacturers recommended
power steering fluid.
If necessary, add fluid to restore to the proper indicated
level. With a clean cloth, wipe any spilled fluid from all
surfaces. Refer to ªFluids, Lubricants, and Genuine
Partsº in this section for correct fluid type.
Front Suspension Ball Joints
4 x 2 Models
The ball joints and seals should be inspected whenever
the vehicle is serviced for other reasons.
460 MAINTAINING YOUR VEHICLE
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Inspect all hose connections such as clamps and cou-
plings to make sure they are secure and no leaks are
present.
NOTE:Often, fluid such as oil, power steering fluid,
and brake fluid are used during assembly plant opera-
tions to facilitate the assembly of hoses to couplings.
Therefore, oil wetness at the hose-coupling area is not
necessarily an indication of leakage. Actual dripping of
hot fluid when systems are under pressure (during
vehicle operation), should be noted before hose is re-
placed based on leakage.
NOTE:Inspection of brake hoses should be performed
whenever the brake system is serviced and every engine
oil change. Inspect hydraulic brake hoses for surface
cracking, scuffing, or worn spots. If there is any evidence
of cracking, scuffing, or worn spots, the hose should be
replaced immediately! Eventual deterioration of the hose
can take place resulting in a possibility of a burst failure.WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any signs of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Brake Master Cylinder Ð Brake Fluid Level Check
The fluid level of the master cylinder should be checked
when performing under the hood service, or immedi-
ately if the brake system warning lamp indicates system
failure.
The brake master cylinder has a translucent plastic
reservoir. On the outboard side of the reservoir, there is a
ªMAXº dot and an ªMINº dot. The fluid level must be
kept within these two dots. Do not add fluid above the
MAX mark, because leakage may occur at the cap.
472 MAINTAINING YOUR VEHICLE
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Component Fluids, Lubricants and Genuine Parts.
Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P. or equivalent.
1500 Model Front Axle (4X4) GL-5 SAE 75W-90 (MS-9763) or equivalent.
1500 Model Rear Axle MopartSynthetic Gear Lubricant SAE 75W-140 (MS-8985). Limited-Slip
Rear Axles on 1500 Models Require the addition of 118 ml (4 oz.) Mopart
Limited Slip Additive or equivalent.
2500/3500 Model Front and Rear
AxleSynthetic, GL-5 SAE, 75W-90 or equivalent. Limited-Slip 10.5/11.5 inch
Rear AxlesLimited slip additive is not required.
Brake Master Cylinder MopartDOT 3 and SAE J1703 should be used or equivalent. If DOT 3
brake fluid is not available, then DOT 4 is acceptable. Use only recom-
mended brake fluids.
Power Steering Reservoir MopartATF+4, Automatic Transmission Fluid.
512 MAINTAINING YOUR VEHICLE
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²Change your engine oil more often if you drive your
vehicle off-road for an extended period of time.
²Under no circumstances should oil change intervals
exceed 6,000 miles (10,000 km) or 6 months, whichever
comes first.
Your dealer will reset the oil change indicator message
after completing the scheduled oil change. If this sched-
uled oil change is performed by someone other than your
dealer the message can be reset by referring to the steps
described under ªOdometer/Trip Odometerº under ªIn-
strument Cluster Descriptionº in Section 4 of this
manual.
At Each Stop for Fuel
²Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level whilethe vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
²Check the windshield washer solvent and add if
required.
Once a Month
²Check tire pressure and look for unusual wear or
damage.
²Inspect the battery and clean and tighten the terminals
as required.
²Check the fluid levels of coolant reservoir, brake
master cylinder, power steering and transmission and
add as needed.
²Check all lights and other electrical items for correct
operation.
MAINTENANCE SCHEDULES 515
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