Page 444 of 554

NMaintenance-Free Battery................457
NAir Conditioner Maintenance.............459
NPower Steering Ð Fluid Check............460
NFront Suspension Ball Joints..............460
NSteering Linkage Ð Inspection............461
NHalf-Shaft Constant Velocity Joints.........461
NFront Prop Shaft Lubrication Ð
2500/3500 (4X4) Models................462
NBody Lubrication.....................462
NWindshield Wiper Blades................463
NWindshield Washers...................463
NExhaust System......................464NCooling System.......................465
NHoses And Vacuum/Vapor Harnesses.......470
NFuel System Connections................471
NBrake System........................471
NClutch Hydraulic System................474
NClutch Linkage.......................474
NRear Axle And 4X4 Front Driving Axle
Fluid Level..........................474
NTransfer Case........................475
NManual Transmission..................476
NAutomatic Transmission................476
NFront And Rear Wheel Bearings...........479
442 MAINTAINING YOUR VEHICLE
Page 476 of 554

Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance-free
system. In the event of leakage or other malfunction, the
system must be replaced.
Clutch Linkage
If the clutch pedal linkage begins to squeak or grunt, the
clutch pedal pivot bushings should be lubricated. For the
correct lubricant type, refer to ªFluids, Lubricants and
Genuine Partsº in this Section.
Rear Axle And 4x4 Front Driving Axle Fluid Level
For the correct Fluid type, refer to ªFluids, Lubricants
and Genuine Partsº in this Section. For normal service,
periodic fluid level checks are not required. When the
vehicle is serviced for other reasons the exterior surfaces
of the axle assembly should be inspected. If gear oil
leakage is suspected inspect the fluid level.This inspection should be made with the vehicle in a level
position. The fluid level should be even with the bottom
of the fill hole for the Manufacturer's C205F HD front
axles. The fluid level should be 5/8 in (16 mm) below the
fill hole on 9 1/4 in manufacturer's rear axles.
For all 2500/3500 Model axles, the fluid level should be
1/4º 1/4 in(6.4 mm 6.4 mm) below the fill hole on the
9.25 in front and 3/4 in 1/4 in (19 mm 6.4 mm) on
10.5 in rear axles. The 11.5 in rear axle level should be 1/4
in 1/4 in (6.4 mm 6.4 mm) below the fill hole.Drain and Refill
Follow the Maintenance Schedule for recommended
front and rear axle fluid change intervals.
Lubricant Selection
For the correct fluid type, refer to ªFluids, Lubricants and
Genuine Partsº in this Section.
474 MAINTAINING YOUR VEHICLE
Page 484 of 554
EXHAUST SYSTEM
²Removal or rendering inoperative exhaust system
components including the muffler or tailpipe.
ENGINE COOLING SYSTEM
²Removal or rendering inoperative the fan clutch.
²Removal of the fan shroud.
Noise Emission Warranty
The manufacturer warrants that this vehicle as manufac-
tured by the manufacturer, was designed, built and
equipped to conform at the time it left the manufacturer's
control with all applicable U.S. EPA Noise Control Regu-
lations.This warranty covers this vehicle as designed, built and
equipped by the manufacturer, and is not limited to any
particular part, component or system of the vehicle
manufactured by the manufacturer. Defects in design,
assembly or in any part, component or system of the
vehicle as manufactured by the manufacturer, which, at
the time it left the manufacturer's control, caused noise
emissions to exceed Federal standards, are covered by
this warranty for the life of the vehicle.
482 MAINTAINING YOUR VEHICLE
Page 514 of 554
Component Fluids, Lubricants and Genuine Parts.
Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P. or equivalent.
1500 Model Front Axle (4X4) GL-5 SAE 75W-90 (MS-9763) or equivalent.
1500 Model Rear Axle MopartSynthetic Gear Lubricant SAE 75W-140 (MS-8985). Limited-Slip
Rear Axles on 1500 Models Require the addition of 118 ml (4 oz.) Mopart
Limited Slip Additive or equivalent.
2500/3500 Model Front and Rear
AxleSynthetic, GL-5 SAE, 75W-90 or equivalent. Limited-Slip 10.5/11.5 inch
Rear AxlesLimited slip additive is not required.
Brake Master Cylinder MopartDOT 3 and SAE J1703 should be used or equivalent. If DOT 3
brake fluid is not available, then DOT 4 is acceptable. Use only recom-
mended brake fluids.
Power Steering Reservoir MopartATF+4, Automatic Transmission Fluid.
512 MAINTAINING YOUR VEHICLE
Page 536 of 554

Cassette Tape and Player Maintenance......... 257
Catalytic Converter...................... 455
CD (Compact Disc) Player............ 211,219,233
Cellular Phone.......................... 91
Center High Mounted Stop Light............ 502
Center Lap Belts......................... 45
Center Seat Storage Compartment.........173,174
Certification Label....................... 381
Chart, Tire Sizing........................ 340
Check Engine Light
(Malfunction Indicator Light)............... 201
Child Restraint........................62,63
Child Restraint Tether Anchors.............66,71
Child Seat............................63,70
Cigar Lighter........................... 168
Cleaning
Wheels............................. 486
Climate Control......................... 259
Clock.....................209,213,221,234,248Clutch............................... 474
Clutch Linkage Maintenance................ 474
Compact Disc (CD) Maintenance............. 258
Compact Spare Tire...................... 351
Compass...........................153,154
Compass Calibration..................... 154
Compass Variance....................... 155
Computer, Trip/Travel.................... 149
Console, Overhead....................... 148
Contract, Service........................ 525
Coolant Pressure Cap (Radiator Cap).......... 468
Cooling System......................... 465
Adding Coolant (Antifreeze).............. 467
Coolant Capacity...................... 508
Coolant Level......................465,469
Disposal of Used Coolant................ 469
Drain, Flush, and Refill.................. 466
Inspection........................... 469
Points to Remember.................... 469
534 INDEX
Page 550 of 554

Spinning............................ 353
Tread Wear Indicators................... 353
Wheel Mounting....................... 423
Wheel Nut Torque..................... 428
Tongue Weight/Trailer Weight.............. 390
Torque Converter Clutch.................. 288
Tow Hooks, Emergency................... 438
Towing............................... 385
24-Hour Towing Assistance............... 104
Disabled Vehicle....................... 439
Guide.............................. 390
Recreational.......................... 406
Weight.............................. 390
Towing Assistance....................... 104
Traction.............................. 314
Traction Control......................206,326
Trailer Sway Control (TSC)................. 337
Trailer Towing.......................... 385
Cooling System Tips.................... 399Hitches............................. 389
Minimum Requirements................. 392
Mirrors...........................89,400
Trailer and Tongue Weight................ 390
Wiring.............................. 396
Trailer Towing Guide..................... 390
Trailer Weight.......................... 390
Transaxle
Automatic............................ 12
Manual.............................. 14
Transfer Case........................... 475
Electronically Shifted.................298,306
Fluid............................... 511
Transmission
Automatic........................283,476
Fluid............................... 511
Maintenance.......................... 476
Manual.....................279,288,291,476
Shifting..........................282,291
548 INDEX