
²Check the coolant and oil levels frequently.
²Vary throttle position at highway speeds when carry-
ing or towing significant weight.
Because of the construction of the CumminstDiesel
engine, engine run-in is enhanced by loaded operating
conditions which allow the engine parts to achieve final
finish and fit during the first 6,000 mi (10 000 km).
CAUTION!
²During the first 500 mi (805 km) that your vehicle
is driven, do not tow a trailer. Doing so may
damage your vehicle.
²Limit your speed to 50 mph (80 km/h) during the
first 500 mi (805 km) of towing.
SAFETY TIPS
Transporting Passengers
This vehicle is designed to carry passengers in the cab
only. For safety reasons, NEVER TRANSPORT PASSEN-
GERS IN THE CARGO AREA.
WARNING!
It is extremely dangerous to ride in a cargo area,
inside or outside of a vehicle. In a collision, people
riding in these areas are more likely to be seriously
injured or killed.
Do not allow people to ride in any area of your
vehicle that is not equipped with seats and seat belts.
Be sure everyone in your vehicle is in a seat and
using a seat belt properly.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 75
2 

CAUTION!
The TPMS has been optimized for the original
equipment tires and wheels. TPMS pressures and
warning have been established for the tire size
equipped on your vehicle. Undesirable system opera-
tion or sensor damage may result when using re-
placement equipment that is not of the same size,
type, and/or style. Aftermarket wheels can cause
sensor damage. Do not use tire sealant from a can, or
balance beads if your vehicle is equipped with a
TPMS, as damage to the sensors may result.
TPMS ªLight Loadº Reset Switch ± If Equipped
The TPMS ºLight Loadº reset switch allows you to
choose between Light Load vehicle conditions and Max
Load vehicle conditions tire pressures and related TPMS
warning levels. The switch is located in the instrumentpanel, below the climate control panel. For additional
information refer to ªTire Pressure Monitoring System
(TPMS) Ð If Equippedº in section 5 of this manual.
25. Transmission Oil Temperature Warning Light
(Automatic Transmissions Only)
This light indicates that there is excessive trans-
mission fluid temperature that might occur
with severe usage such as trailer towing. It may
also occur when operating the vehicle in a high
torque converter slip condition, such as 4-wheel drive
operation (e.g., snow plowing, off-road operation). If this
light comes on, stop the vehicle and run the engine at idle
or faster, with the transmission in NEUTRAL until the
light goes off.
26. Wait To Start Indicator
The Wait To Start indicator will illuminate when
the ignition is turned to the run position and the
intake manifold temperature is below 66ÉF (19ÉC).
198 UNDERSTANDING YOUR INSTRUMENT PANEL 

Engine Oil
Checking Oil Level
To assure proper lubrication of your vehicle's engine, the
engine oil must be maintained at the correct level. Check
the oil level at regular intervals. The best time to check
the oil level is before starting the engine after it has been
parked overnight. When checking oil after operating the
engine, first ensure the engine is at full operating tem-
perature, then wait at least 30 minutes after engine
shutdown to check the oil.
Checking the vehicle while it's on level ground will also
improve the accuracy of the oil level readings. Add oil
only when the level on the dipstick is below the ªADDº
mark. The total capacity from the low mark to the high
mark is 2 quarts (1.9 liters).
CAUTION!
Overfilling or underfilling the crankcase will cause
oil aeration or loss of oil pressure. This could damage
your engine.
MAINTAINING YOUR VEHICLE 413
7 

Never operate the engine with oil level below the ªADDº
mark or above the upper ªSAFEº mark.
Change Engine Oil (6.7L Diesel Engine)
Follow the 6.7L Diesel Maintenance Schedule for recom-
mended engine oil change intervals.
Engine Oil Selection (6.7L Diesel Engines)
For best performance and maximum protection under all
types of operating conditions, the manufacturer only
recommends engine oils that are API CJ-4 certified and
meet the requirements of DaimlerChrysler. Use Mopart
or an equivalent oil meeting DaimlerChrysler Material
Standards MS-10902. Products meeting CumminstCES
20081 may also be used. The identification of these
engine oils are typically located on the back of the oil
container.
American Petroleum Institute (API) Engine Oil
Identification Symbol
This symbol means that the oil has
been certified by the American Petro-
leum Institute (API). The manufacture
only recommends API CJ-4 certified
engine oils.
Oils with a high ash content may produce deposits on
valves that can progress to guttering and valve burning.
A maximum sulfated ash content of 1.00 mass % is
recommended for all oil used in the engine.
The same oil change interval is to be followed for
synthetic oil as for petroleum based oil. Also, synthetic oil
must meet the same performance specifications as petro-
leum oil.
414 MAINTAINING YOUR VEHICLE 

Start the engine and operate it at idle for several minutes.
Check for leaks at the lubricating oil filter and oil pan
drain plug.
Run the engine until it has reached operating tempera-
ture, stop the engine. Wait approximately 15 minutes to
let the oil in the upper parts of the engine drain back to
the pan. Check the oil level again.
Add oil as necessary to bring the level to the ªSAFEº
mark on the dipstick.
Disposing Of Used Engine Oil And Filter
Care should be taken in disposing of used engine oil and
oil filters from your vehicle. Used oil and oil filters,
indiscriminately discarded, can present a problem to the
environment. Contact your authorized dealer, service
station, or governmental agency for advice on how and
where used oil and oil filters can be safely discarded in
your area.
Drive Belt
Inspection
Check the belt for intersecting cracks.
²Transverse (across the belt width) cracks are accept-
able.
²Longitudinal (direction of belt length) cracks that
intersect with transverse cracks are NOT acceptable.
Replace the belt if it has unacceptable cracks, is frayed or
has pieces of material missing.
The engine speed sensor, located near the damper, should
be inspected for damage if a belt is frayed.
418 MAINTAINING YOUR VEHICLE 

NOTE:Use only manufacturer approved A/C System
Sealers, Stop Leak Products, Seal Conditioners, Compres-
sor Oil, or Refrigerants.
Refrigerant Recovery and Recycling
R-134a Air Conditioning Refrigerant is a hydrofluorocar-
bon (HFC) that is endorsed by the Environmental Pro-
tection Agency and is an ozone-saving product. How-
ever, the manufacturer recommends that air conditioning
service be performed by dealers or other service facilities
using recovery and recycling equipment.
Power Steering Ð Fluid Check
Checking the power steering fluid level at a defined
service interval is not required. The fluid should only be
checked if a leak is suspected, abnormal noises are
apparent, and/or the system is not functioning as antici-
pated. Coordinate inspection efforts through a certified
DaimlerChrysler Dealership.
WARNING!
Fluid level should be checked on a level surface and
with the engine off to prevent injury from moving
parts and to ensure accurate fluid level reading. Do
not overfill. Use only manufacturer recommended
power steering fluid.
If necessary, add fluid to restore to the proper indicated
level. With a clean cloth, wipe any spilled fluid from all
surfaces. Refer to Fluids, Lubricants, and Genuine Parts
for correct fluid type.
Front Suspension Ball Joints
The ball joints originally supplied with the vehicle are
permanently lubricated at the factory and do not require
service. The ball joints and seals should be inspected
whenever the vehicle is serviced for other reasons.
MAINTAINING YOUR VEHICLE 431
7 

Brake Master Cylinder
The fluid level of the master cylinder should be checked
when performing under the hood service, or immedi-
ately if the brake system warning lamp indicates system
failure.
The brake master cylinder has a translucent plastic
reservoir. On the outboard side of the reservoir there is aªFULLº dot and an ªADDº dot. The fluid level must be
kept within these two dots. Do not add fluid above the
full mark because leakage may occur at the cap.
With disc brakes, the fluid level can be expected to fall as
the brake linings wear. However, an unexpected drop in
fluid level may be caused by a leak and a system check
should be conducted.
For correct fluid type, refer to ºBrake Master Cylinderº
under ªFluids, Lubricants and Genuine Partsº in this
section.
WARNING!
Use of a brake fluid that may have a lower initial
boiling point, or unidentified as to specification, may
result in sudden brake failure during hard prolonged
braking. You could have an accident.
444 MAINTAINING YOUR VEHICLE 

Rear Axle And 4x4 Front Driving Axle Fluid Level
For Model 9.25 Front Axles and 10.5º/11.5º Rear Axles
refer to Fluids, Lubricants and Genuine Parts for the
correct lubricant type. For normal service, periodic fluid
level checks are not required. When the vehicle is ser-
viced for other reasons, the exterior surfaces of the axle
assembly should be inspected.
When checking the fluid level, the vehicle should be in a
level position. The fluid level should be 1/4º   1/4º (6.4
mm   6.4 mm) below the fill hole on the 9.25º Front Axle.
The fluid level should be 3/4º   1/4º (19 mm   6.4 mm)
below the fill hole on all 10.5º and 1/4º   1/4º (6.4 mm
  6.4 mm) on 11.5º Rear Axles.
Drain And Refill
Follow the Maintenance Schedule for recommended fron
and rear axle fluid change intervals.
Lubricant Selection
Refer to Fluids, Lubricants and Genuine Parts for the
correct lubricant type.
NOTE:The presence of water in the gear lubricant will
result in corrosion and possible failure of differential
components. Operation of the vehicle in water, as may be
encountered in some off-highway types of service, will
require draining and refilling the axle to avoid damage.
Limited-Slip Differentialsin vehicles equipped with
10.5º/11.5º AxlesDO NOT REQUIREany limited slip
oil additive (friction modifiers).
Transfer Case Ð If Equipped
Fluid Level Check
This fluid level can be checked by removing the filler
plug. The fluid level should be to the bottom edge of the
filler plug hole with the vehicle in a level position.
446 MAINTAINING YOUR VEHICLE