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Rear Axle And 4x4 Front Driving Axle Fluid Level
For Model 9.25 Front Axles and 10.5º/11.5º Rear Axles
refer to Fluids, Lubricants and Genuine Parts for the
correct lubricant type. For normal service, periodic fluid
level checks are not required. When the vehicle is ser-
viced for other reasons, the exterior surfaces of the axle
assembly should be inspected.
When checking the fluid level, the vehicle should be in a
level position. The fluid level should be 1/4º 1/4º (6.4
mm 6.4 mm) below the fill hole on the 9.25º Front Axle.
The fluid level should be 3/4º 1/4º (19 mm 6.4 mm)
below the fill hole on all 10.5º and 1/4º 1/4º (6.4 mm
6.4 mm) on 11.5º Rear Axles.
Drain And Refill
Follow the Maintenance Schedule for recommended fron
and rear axle fluid change intervals.
Lubricant Selection
Refer to Fluids, Lubricants and Genuine Parts for the
correct lubricant type.
NOTE:The presence of water in the gear lubricant will
result in corrosion and possible failure of differential
components. Operation of the vehicle in water, as may be
encountered in some off-highway types of service, will
require draining and refilling the axle to avoid damage.
Limited-Slip Differentialsin vehicles equipped with
10.5º/11.5º AxlesDO NOT REQUIREany limited slip
oil additive (friction modifiers).
Transfer Case Ð If Equipped
Fluid Level Check
This fluid level can be checked by removing the filler
plug. The fluid level should be to the bottom edge of the
filler plug hole with the vehicle in a level position.
446 MAINTAINING YOUR VEHICLE
Page 451 of 527

5. Remove the dipstick, wipe it clean and reinsert it until
seated.
6. Remove the dipstick again and note the fluid level on
both sides. The fluid level should be between the ªHOTº
(upper) reference holes on the dipstick at normal operat-
ing temperature. Verify that a solid coating of oil is seen
on both sides of the dipstick. If the fluid is low, add as
required into the dipstick tube.Do not overfill.After
adding any quantity of oil through the oil fill tube, wait
a minimum of two minutes for the oil to fully drain into
the transmission before rechecking the fluid level.
NOTE:If it is necessary to check the transmissionbelow
the operating temperature, the fluid level should be
between the two ªCOLDº (lower) holes on the dipstick
with the fluid at approximately 70ÉF (21ÉC) (room tem-
perature). If the fluid level is correctly established at
room temperature, it should be between the ªHOTº(upper) reference holes when the transmission reaches
180ÉF (82ÉC). Remember it is best to check the level at the
normal operating temperature.
CAUTION!
Be aware that if the fluid temperature is below 50ÉF
(10ÉC) it may not register on the dipstick. Do not add
fluid until the temperature is elevated enough to
produce an accurate reading.
7. Check for leaks. Release parking brake.
To prevent dirt and water from entering the transmission
after checking or replenishing fluid, make certain that the
dipstick cap is properly reseated. It is normal for the
dipstick cap to spring back slightly from its fully seated
position, as long as its seal remains engaged in the
dipstick tube.
MAINTAINING YOUR VEHICLE 449
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Page 459 of 527

Wheel and Wheel Trim Care
All wheels and wheel trim, especially aluminum and
chrome plated wheels should be cleaned regularly with a
mild soap and water to prevent corrosion. To remove
heavy soil, use MopartWheel Cleaner or select a non-
abrasive, non-acidic cleaner. Do not use scouring pads,
steel wool, a bristle brush or metal polishes. Only
Mopartcleaners are recommended. Do not use oven
cleaner. Avoid automatic car washes that use acidic
solutions or harsh brushes that may damage the wheels'
protective finish.
YES EssentialstFabric Cleaning Procedure ± If
equipped
YES Essentialstseats may be cleaned in the following
manner:
²Remove as much of the stain as possible by blotting
with a clean, dry towel.
²Blot any remaining stain with a clean, damp towel.
²For tough stains, apply MopartTotal Clean or a mild
soap solution to a clean, damp cloth and remove stain.
Use a fresh, damp towel to remove soap residue.
²For grease stains, apply MopartMulti-purpose
cleaner to a clean, damp cloth and remove stain. Use a
fresh, damp towel to remove soap residue.
²Do not use any solvents or protectants on Yes Essen-
tials products.
Interior Care
Use MopartTotal Clean to clean fabric upholstery and
carpeting.
Use MopartTotal Clean to clean vinyl upholstery.
MopartTotal Clean is specifically recommended for
leather upholstery.
MAINTAINING YOUR VEHICLE 457
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Your leather upholstery can be best preserved by regular
cleaning with a damp soft cloth. Small particles of dirt
can act as an abrasive and damage the leather upholstery
and should be removed promptly with a damp cloth.
Stubborn soils can be removed easily with a soft cloth
and MopartTotal Clean. Care should be taken to avoid
soaking your leather upholstery with any liquid. Please
do not use polishes, oils, cleaning fluids, solvents, deter-
gents, or ammonia based cleaners to clean your leather
upholstery. Application of a leather conditioner is not
required to maintain the original condition.
WARNING!
Do not use volatile solvents for cleaning purposes.
Many are potentially flammable, and if used in
closed areas they may cause respiratory harm.
Glass Surfaces
All glass surfaces should be cleaned on a regular basis
with MopartGlass Cleaner or any commercial
household-type glass cleaner. Never use an abrasive type
cleaner. Use caution when cleaning the inside rear win-
dow equipped with electric defrosters or the right rear
quarter window equipped with the radio antenna. Do
not use scrapers or other sharp instruments which may
scratch the elements. When cleaning the rearview mirror,
spray cleaner on the towel or rag that you are using. Do
not spray cleaner directly on the mirror.
Cleaning Plastic Instrument Cluster Lenses
The lenses in front of the instruments in this vehicle are
molded in clear plastic. When cleaning the lenses, care
must be taken to avoid scratching the plastic.
458 MAINTAINING YOUR VEHICLE
Page 481 of 527
FLUID CAPACITIES
FLUID CAPACITIES U.S. Metric
Fuel
2500 Shortbed Models 34 gal 128L
2500 Longbed Models 35 gal 132L
3500 Shortbed Models 34 gal 128L
3500 Longbed Models 35 gal 132L
FLUID CAPACITIES U.S. Metric
Engine Oil
6.7L HO Turbo Diesel
Engine I-6 (SAE 15W-40,
API CJ-4 Certified, that
meets CES 20081 Stan-
dards.)12 qts 11.4L
Cooling System
6.7L Turbo Diesel Engine
I-65.7 gal 21.4L
MAINTAINING YOUR VEHICLE 479
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Page 482 of 527
FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
Component Fluids, Lubricants and Genuine Parts
Engine Coolant MopartAntifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Or-
ganic Additive Technology).
Engine Oil(6.7L Turbo Diesel)Use (SAE 15W-40, API CJ-4 Certified, that meets DaimlerChrysler Material
Standards MS-10902. Products meeting Cummins CES 20081 Standards may
also be used.)
Engine Oil Filter
(6.7L Turbo Diesel Engine)MopartEngine Oil Filter, P/N 05083285AA or equivalent.
Engine Fuel Filter
(6.7L Turbo Diesel Engine)MopartFuel Filter, P/N 05183410AA or equivalent. Must meet 7 micron rat-
ing.Using a fuel filter that does not meet the manufacturers filtration and
water separating requirements can severely impact fuel system life and re-
liability.
Crankcase Ventilation Filter
(6.7L Turbo Diesel Engine)MopartCCV Filter, P/N 68001433AA or equivalent.
480 MAINTAINING YOUR VEHICLE
Page 485 of 527
MAINTENANCE SCHEDULES
CONTENTS
mEmission Control System Maintenance........484
mMaintenance Schedules Ð 6.7L Turbo Diesel....484
NOil Change Indicator System.............486NPerform Service Indicator...............486
NMaintenance Schedule..................487
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EMISSION CONTROL SYSTEM MAINTENANCE
The Scheduled maintenance services, listed inbold type
in this section (Section 8) must be done at the times or
mileages specified to assure the continued proper func-
tioning of the emission control system. These, and all
other maintenance services included in this manual,
should be done to provide best vehicle performance and
reliability. More frequent maintenance may be needed for
vehicles in severe operating conditions, such as dusty
areas and very short trip driving.
Inspection and service also should be done anytime a
malfunction is suspected.
NOTE:Maintenance, replacement, or repair of the emis-
sion control devices and systems on your vehicle may be
performed by any automotive repair establishment or
individual using any automotive part which has been
certified pursuant to U.S. EPA or, in the State of Califor-
nia, California Air Resources Board regulations.
MAINTENANCE SCHEDULES Ð 6.7L TURBO
DIESEL
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
²Check the engine oil level about 30 minutes after a
fully warmed engine is shut off. Checking the oil level
while the vehicle is on level ground will improve the
accuracy of the oil level reading. Add oil only when
the level is at or below the ADD or MIN mark.
²Check the windshield washer solvent and add if
required. When refilling the washer fluid reservoir,
484 MAINTENANCE SCHEDULES
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