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{CAUTION:
An electric fan can start up even when the
engine is not running and can injure you.
Keep hands, clothing and tools away from any
underhood electric fan.
{CAUTION:
Using a match near a battery can cause battery
gas to explode. People have been hurt doing
this, and some have been blinded. Use a
ashlight if you need more light.
CAUTION: (Continued)
CAUTION: (Continued)
Be sure the battery has enough water. You do
not need to add water to the battery installed
in your new vehicle. But if a battery has ller
caps, be sure the right amount of uid is there.
If it is low, add water to take care of that rst.
If you do not, explosive gas could be present.
Battery uid contains acid that can burn you.
Do not get it on you. If you accidentally get it
in your eyes or on your skin, ush the place
with water and get medical help immediately.
{CAUTION:
Fans or other moving engine parts can injure
you badly. Keep your hands away from moving
parts once the engine is running.
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6. Check that the jumper cables do not have loose or
missing insulation. If they do, you could get a
shock. The vehicles could be damaged too.
Before you connect the cables, here are some
basic things you should know. Positive (+) will go to
positive (+) or to a remote positive (+) terminal if
the vehicle has one. Negative (−) will go to a heavy,
unpainted metal engine part or to a remote
negative (−) terminal if the vehicle has one.
Do not connect positive (+) to negative (−)oryou
will get a short that would damage the battery
and maybe other parts too. And do not connect the
negative (−) cable to the negative (−) terminal on
the dead battery because this can cause sparks.
7. Connect the red
positive (+) cable to the
positive (+) terminal
of the vehicle with the
dead battery.8. Do not let the other end touch metal. Connect it to
the positive (+) terminal of the good battery. Use a
remote positive (+) terminal if the vehicle has one.
9. Now connect the black negative (−) cable to the
negative (−) terminal of the good battery. Use a
remote negative (−) terminal if the vehicle has one.
Do not let the other end touch anything until the
next step.
10. Connect the other end of the negative (−) cable to a
heavy, unpainted metal engine part or to the remote
negative (−) terminal, on the vehicle with the dead
battery.
11. Start the vehicle with the good battery and run the
engine for a while.
12. Try to start the vehicle that had the dead battery.
If it will not start after a few tries, it probably
needs service.
5.3L engine (4.3L, 4.8L
and 6.0L similar),
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Notice:If the jumper cables are connected or
removed in the wrong order, electrical shorting may
occur and damage the vehicle. The repairs would
not be covered by your warranty. Always connect
and remove the jumper cables in the correct
order, making sure that the cables do not touch
each other or other metal.
A. Heavy, Unpainted Metal Engine Part or Remote
Negative (−) Terminal
B. Good Battery or Remote Positive (+) and Remote
Negative (−) Terminals
C. Dead Battery or Remote Positive (+) TerminalTo disconnect the jumper cables from both vehicles
do the following:
1. Disconnect the black negative (−) cable from the
vehicle that had the bad battery.
2. Disconnect the black negative (−) cable from the
vehicle with the good battery.
3. Disconnect the red positive (+) cable from the
vehicle with the good battery.
4. Disconnect the red positive (+) cable from the
other vehicle.
5. Return the positive (+) terminal cover, to its original
position.
Jumper Cable Removal
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To get an accurate reading, the vehicle should be on a
level surface.
For all 4.3L, 4.8L and 5.3L 1500 Series applications,
the proper level is 0.04 inches to 0.75 inches
(1.0 mm to 19.0 mm) below the bottom of the ller
hole, located on the rear axle. Add only enough
uid to reach the proper level.
For all 6.0L 1500 Series applications, the proper
level is from 0.6 inches to 1.6 inches (15 mm to
40 mm) below the bottom of the ller plug
hole, located on the rear axle. Add only enough
uid to reach the proper level.
For all 6.0L 2500HD Series applications, the proper
level is from 0 to 0.5 inches (0 mm to 13 mm)
below the bottom of the ller plug hole, located on
the rear axle. Add only enough uid to reach
the proper level.
For all 6.6L DURAMAX DIESEL 2500HD Series
applications and all 3500 Series applications,
the proper level is from 0.6 inches to 0.8 inches
(17 mm to 21 mm) below the bottom of the ller plug
hole, located on the rear axle. Add only enough
uid to reach the proper level.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. SeeRecommended Fluids
and Lubricants on page 6-14. All Other Series and Engines
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When to Change Lubricant
Refer to the Maintenance Schedule to determine how
often to change the lubricant. SeeScheduled
Maintenance (Gasoline Engine) on page 6-4.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. SeeRecommended Fluids
and Lubricants on page 6-14.
Front Axle
When to Check and Change Lubricant
It is not necessary to regularly check front axle uid
unless you suspect there is a leak or you hear an
unusual noise. A uid loss could indicate a problem.
Have it inspected and repaired.
How to Check Lubricant
A. Fill Plug
B. Drain Plug1500 Series
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Among those acts presumed to constitute tampering are
the acts listed below.
Insulation:
Removal of the noise shields or any underhood
insulation.
Engine:
Removal or rendering engine speed governor, if the
vehicle has one, inoperative so as to allow engine
speed to exceed manufacturer speci cations.
Fan and Drive:
Removal of fan clutch, if the vehicle has one, or
rendering clutch inoperative.
Removal of the fan shroud, if the vehicle has one.
Air Intake:
Removal of the air cleaner silencer.
Modi cation of the air cleaner.
Exhaust:
Removal of the muffler and/or resonator.
Removal of the exhaust pipes and exhaust pipe
clamps.
Headlamp Aiming
The vehicle has a visual optical headlamp aiming
system. The aim of the headlamps have been preset at
the factory and should need no further adjustment.
However, if the vehicle is damaged in a crash, the aim
of the headlamps can be affected and adjustment
can be necessary.
If oncoming vehicles ash their high beams at you, this
can mean the vertical aim of your headlamps needs
to be adjusted.
It is recommended that the vehicle is taken to your
dealer/retailer for service if the headlamps need to be
adjusted. It is possible however, to re-aim the
headlamps as described.
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Headlamps
To replace one of these bulbs:
1. Open the hood. SeeHood Release on page 5-13
for more information.
2. If you are replacing the bulb on the passenger side
remove the Engine Air Cleaner cover. SeeEngine
Air Cleaner/Filter (Gasoline Engines) on page 5-20
for more information.
3. Reach in and access the bulb sockets from inside
the engine compartment.
4. Turn the bulb socket counterclockwise to remove it
from the headlamp assembly and pull it straight out.
5. Unplug the electrical connector from the old bulb by
releasing the clips on the bulb socket.
6. Replace it with a new bulb socket.
7. Plug in the electrical connector to the new bulb
socket.
8. Reinstall the new bulb socket into the headlamp
assembly and turn it clockwise to secure.
9. Close the hood.
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Windshield Wiper Blade
Replacement
Windshield wiper blades should be inspected for wear
or cracking. SeeScheduled Maintenance (Gasoline
Engine) on page 6-4for more information on wiper blade
inspection.
Replacement blades come in different types and are
removed in different ways. Here is how to remove
the wiper blade:
1. Pull the windshield wiper arm connector away from
the windshield.
2. Squeeze the grooved areas on each side of the
blade, and turn the blade assembly away from
the arm connector.3. Install the new blade onto the arm connector and
make sure the grooved areas are fully set in the
locked position.
For the proper type and size, seeMaintenance
Replacement Parts on page 6-16.
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