Service............................................................5-4
Accessories and Modifications..........................5-4
California Proposition 65 Warning.....................5-5
California Perchlorate Materials Requirements.....5-5
Doing Your Own Service Work.........................5-6
Engine Fan Breakage.....................................5-6
Fuel................................................................5-7
Gasoline Octane............................................5-7
Gasoline Specifications....................................5-7
Additives.......................................................5-8
Diesel Engine Fuel.........................................5-9
What Fuel to Use...........................................5-9
Very Cold Weather Operation.........................5-12
Water in Fuel...............................................5-12
Running Out of Fuel.....................................5-17
Fuel Filter Replacement.................................5-18
Fuels in Foreign Countries.............................5-19
Filling the Tank............................................5-20
Filling a Portable Fuel Container.....................5-21
Checking Things Under the Hood....................5-22
Hood Latches...............................................5-22
Engine Oil (Caterpillar
®Diesel Engine).............5-23
Engine Oil (Gasoline Engine)..........................5-24
Engine Oil (DURAMAX
®Diesel Engine)............5-28Engine Oil (Isuzu Diesel Engine).....................5-32
Engine Oil Life System (Gasoline Engine)........5-36
Engine Oil Life System (DURAMAX
®/Isuzu
Diesel Engines).........................................5-37
Engine Oil Life System (Caterpillar
®Diesel
Engine)....................................................5-39
Engine Air Cleaner/Filter................................5-39
Automatic Transmission Fluid.........................5-43
Manual Transmission Fluid.............................5-43
Engine Coolant (Caterpillar
®Diesel Engines).....5-44
Engine Coolant (Gas and DURAMAX®/
Isuzu 7.8L L6 Engines)..............................5-44
Coolant Surge Tank Pressure Cap..................5-47
Engine Overheating.......................................5-48
Cooling System............................................5-50
Engine Fan Noise.........................................5-54
Power Steering Fluid.....................................5-54
Windshield Washer Fluid................................5-55
Brakes........................................................5-57
Battery........................................................5-66
Jump Starting...............................................5-67
Rear Axle.......................................................5-72
Rear Axle Shift Motor....................................5-73
Section 5 Service and Appearance Care
5-1
Diesel Engine Fuel
For the Caterpillar®diesel, see the Caterpillar®
Operation & Maintenance Manual for information
concerning fuel usage.
Notice:Diesel fuel or fuel additives not
recommended in this manual could damage the fuel
system and engine. Your warranty would not
cover this damage. And:
Diesel fuel that has been mixed with engine oil
or automatic transmission uid could damage
the engine and emission controls.
We do not test aftermarket diesel fuel additives.
Some additives, particularly those which
contain alcohol or water emulsi ers, could
damage the fuel system. If you believe that
unique circumstances call for a fuel additive to
be used, consult your dealer/retailer for
advice.
If you ever run out of diesel fuel, it can be
difficult to restart the engine. To avoid this,
never let the tank get empty.
If gasoline is ever accidentally added to the fuel
tank, to avoid severe engine damage, do not run the
engine until the fuel tank can be drained.
If you run out of fuel,Running Out of Fuel on page 5-17
tells you how to restart the engine.
What Fuel to Use
Notice:Use of diesel fuel other than Ultra Low
Sulfur Diesel (15 ppm sulfur maximum) or engine oil
other than low ash CJ-4 oil will cause permanent
damage to the DPF and related components. This
damage would not be covered by your warranty.
The emission control system requires the use of diesel
fuel with ultra low-sulfur (0.0015% by weight, or 15 ppm,
maximum) content. Both Ultra Low Sulfur Diesel and Low
Sulfur Diesel fuels are available in the United States and
Ultra Low Sulfur Diesel fuel is available in Canada.
However, only higher sulfur diesel fuel is available
in Mexico.
At a minimum, the diesel fuel you use should meet the
latest version of ASTM specification D 975 (Grades
No. 2-D or No. 1-D S15 commonly known as Ultra Low
Sulfur diesel) in the United States. In addition, the
Engine Manufacturers Association (EMA) has identified
properties of an improved diesel fuel for better engine
performance and durability. Diesel fuels corresponding
to the EMA Recommended Guideline on Premium
Diesel Fuel (FQP-1A) could provide better starting, less
noise, and better vehicle performance. If there are
questions about the fuel you are using, contact your fuel
supplier.
5-9
Look for this information on the oil container, and use
only those oils that are identified as meeting GM
Standard GM6094M and have the starburst symbol on
the front of the oil container.
Notice:Use only engine oil identi ed as meeting
GM Standard GM6094M and showing the American
Petroleum Institute Certi ed For Gasoline Engines
starburst symbol. Failure to use the recommended
oil can result in engine damage not covered by
your warranty.If you are in an area of extreme cold, where the
temperature falls below−20°F (−29°C), it is
recommended that you use either an SAE 5W-30
synthetic oil or an SAE 0W-30 oil. Both provide easier
cold starting and better protection for the engine at
extremely low temperatures.
Engine Oil Additives
Do not add anything to the oil. The recommended oils
with the API service symbol are all you need for
good performance and engine protection.
5-27
•SAE 15W-40
As shown in the viscosity chart, SAE 15W-40 is best
for your vehicle. When it is very cold, below 0°F
(−18°C), you should use SAE 5W-40 to improve cold
starting.
These numbers on the oil container show its
viscosity, or thickness. Do not use other viscosity
oils such as SAE 10W-30, SAE 10W-40, or
SAE 20W-50.
This doughnut-shaped
logo (symbol) is used on
most oil containers to help
you select the correct oil. It
means that the oil has been
certified by the American
Petroleum Institute.
Look for this on the oil container, and use only those
oils that display this logo.Engine Oil Additives
Do not add anything to the oil. The recommended oils
with the API service symbol are all you need for good
performance and engine protection.
When to Change Engine Oil (Vehicles
Without the Engine Oil Life System)
Change the engine oil and filter every 15,000 miles
(24 000 km), or every 12 months, or every 750 hours of
engine operation, whichever occurs first. See
Scheduled Maintenance on page 6-5.
5-31
•SAE 10W-40 or SAE 15W-40
As shown in the viscosity chart, SAE 10W-40 or
SAE 15W-40 is best for your vehicle. When it is very
cold, below 0°F (−18°C), you should use SAE 5W-40
to improve cold starting.
These numbers on the oil container show its
viscosity, or thickness. Do not use other viscosity
oils such as SAE 10W-30 or SAE 20W-50.
This doughnut-shaped
logo (symbol) is used on
most oil containers to
help you select the correct
oil. It means that the oil
has been certified by
the American Petroleum
Institute.
Look for this on the oil container, and use only those
oils that display this logo.Engine Oil Additives
Do not add anything to the oil. The recommended oils
with the API service symbol are all you need for
good performance and engine protection.
When to Change Engine Oil (Vehicles
Without the Engine Oil Life System)
Change the engine oil and filter every 15,000 miles
(24 000 km), or every 12 months, or every 750 hours of
engine operation, whichever occurs first. If the vehicle
is used primarily for long trip, highway service, change
the engine oil and filter every 18,000 miles (28 800 km),
or every 12 months, or every 750 hours of engine
operation, whichever occurs first. SeeScheduled
Maintenance on page 6-5.
5-35
What to Use
Use a mixture of one-half clean, drinkable water and
one-half DEX-COOL®coolant which will not damage
aluminum parts. If you use this coolant mixture, you do
not need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you would not get the overheat warning.
Your engine could catch re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.Notice:If you use an improper coolant mixture,
your engine could overheat and be badly damaged.
The repair cost would not be covered by your
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core, and
other parts.
If you have to add coolant more than four times a year,
have your dealer/retailer check your cooling system.
Notice:If you use extra inhibitors and/or additives
in your vehicle’s cooling system, you could
damage your vehicle. Use only the proper mixture
of the engine coolant listed in this manual for
the cooling system. SeePart C: Recommended
Fluids and Lubricants on page 6-31for more
information.
5-45
Exhaust Brake Indicator Light...........................3-40
Exhaust Restrictor...........................................2-22
Extender, Safety Belt.......................................1-28
Exterior Lamps...............................................3-14
F
Filter
Engine Air Cleaner......................................5-39
Filter Minder Gage..........................................3-45
Finish Damage...............................................5-99
Fixed Mast Antenna........................................3-58
Flashers, Hazard Warning.................................. 3-6
Flat Tire........................................................5-92
Fluid.............................................................5-43
Power Steering...........................................5-54
Windshield Washer......................................5-55
Four-Wheel Drive....................................2-32, 5-73
Front Axle......................................................5-74
Front Wheel Bearings with Oil-Filled Hubs..........5-81
Fuel............................................................... 5-7
Additives...................................................... 5-8
Change Filter Warning Light..........................3-44
Diesel Engine Fuel........................................ 5-9
Filling a Portable Fuel Container....................5-21
Filling the Tank...........................................5-20
Filter..........................................................5-78
Filter Replacement.......................................5-18
Fuels in Foreign Countries............................5-19Fuel (cont.)
Gage.........................................................3-43
Gasoline Octane........................................... 5-7
Gasoline Specifications.................................. 5-7
Primary Filter and Water Separator................5-79
Running Out of...........................................2-50
Running Out of Fuel....................................5-17
Secondary Filter and Water Separator/
Heater....................................................5-80
Very Cold Weather Operation........................5-12
Water in Fuel..............................................5-12
Water in Warning Light.................................3-44
What Fuel to Use.......................................... 5-9
Fuses
Fuses and Circuit Breakers.........................5-103
Instrument Panel Fuse Block.......................5-103
Underhood Fuse Block...............................5-106
Windshield Wiper.......................................5-102
G
Gage
Air Pressure...............................................3-46
Check Gages Warning Light..........................3-42
Engine Coolant Temperature.........................3-35
Filter Minder...............................................3-45
Fuel..........................................................3-43
Hourmeter..................................................3-46
Oil Pressure...............................................3-37
5