2008 CHEVROLET KODIAK engine coolant

During this warm-up period, check your warning lights
and gages:
•If oil pressure does not begin to rise within
15 seconds of starting, stop the engine and find the
cause. SeeOil Pressure Gage on page 3-37for
more information.
•If the engine coolant temperature gage needle goes
into the hot area on the gage, stop the engine and
find the cause of the overheating. SeeEngine
Coolant Temperature Gage on page 3-35for more
information.
•If you have air brakes, the dual-needle air pressure
gage should read at least 115 psi (790 kPa) for both
service systems before you try to move the vehicle.
When air pressure is below 60 psi (420 kPa), the
LOW AIR light will come on and you will hear a tone
alarm. SeeBrake System Warning Light on
page 3-32for more information. If the pressure does
not build up or drops during warm-up, stop the
engine and find the cause before you try to move the
vehicle. Recommended air pressure before driving is
120 psi (830 kPa). SeeAir Pressure Gage on
page 3-46for more information.
•The charging system light should come on when the
ignition key is turned to ON/RUN or START and
should go out when the engine is running above idle.
If the light does not go out or comes back on during
normal engine operation, have the charging system
checked right away. (This light tells you if the
generator is not charging; it does not reflect the
condition of the battery.) SeeCharging System Light
on page 3-30for more information.
•The voltmeter charge indicator gage tells you the
condition of your battery’s charge. The gage should
be in the center area during engine operation. The
red area on the left indicates an undercharge
condition; the red area on the right indicates an
overcharge. If the gage is in either red area, have the
battery and charging system checked right away.
SeeVoltmeter Gage on page 3-31for more
information.
Notice:Do not allow the engine to operate at low
idle for more than ve minutes. This can cause
low engine operating temperatures which can affect
engine operation and reduce engine life. Engine
idle speed should be increased to 1200 rpm
whenever extended idle is required. Once started,
the engine should be placed under load to allow the
engine coolant temperature to reach 150°F (66°C)
before shutting off the engine.
2-24

Engine Coolant Heater
The engine coolant heater, if available, can help in cold
weather conditions at or below 0°F (−18°C) for easier
starting and better fuel economy during engine warm-up.
Plug in the coolant heater at least four hours before
starting your vehicle.
To Use the Engine Coolant Heater
1. Turn off the engine.
2. Find the plug-in outlet located under the
driver’s door.
3. Plug it into a normal, grounded 110-volt AC outlet.
{CAUTION:
Plugging the cord into an ungrounded outlet
could cause an electrical shock. Also, the
wrong kind of extension cord could overheat
and cause a re. You could be seriously
injured. Plug the cord into a properly grounded
three-prong 110-volt AC outlet. If the cord will
not reach, use a heavy-duty three-prong
extension cord rated for at least 15 amps.
4. Before starting the engine, be sure to unplug and
store the cord as it was before to keep it away
from moving engine parts. If you do not, it could be
damaged.
How long should you keep the coolant heater plugged
in? The answer depends on the outside temperature, the
kind of oil you have, and some other things. Instead
of trying to list everything here, we ask that you contact
your dealer/retailer in the area where you will be
parking your vehicle. The dealer/retailer can give you
the best advice for that particular area.
2-25

For vehicles with Power Take-Off (PTO), monitor the
instrument panel cluster for lights related to the DPF.
All engines consume some amount of engine oil. This is
normal. The by-product of combustion of engine oil is
ash. The ash will become trapped in the DPF over
the life of the vehicle. Eventually, the buildup of ash will
restrict the exhaust gases and the DPF will need to
be cleaned or replaced.
SeeAccessories and Modifications on page 5-4for
important information.
Manual Regeneration Procedure
{CAUTION:
During DPF regeneration, the exhaust system
and exhaust gases are very hot. Stay clear of
the tailpipe area and do not park over things
that burn. You or others could be burned or
your vehicle could catch re. SeeParking Over
Things That Burn on page 2-44.If the yellow or red DPF indicator is on, you can clean
the DPF by performing a manual regeneration.
When it is safe to do so, stop the vehicle. Perform
manual DPF regeneration in a well ventilated area.
Manual DPF regeneration must be performed outdoors,
as follows. Once manual regeneration is started,
complete the regeneration in a single operation if
possible. If manual regeneration is not completed, as
indicated by the green DPF indicator going off, and the
yellow or red indicator light remains on, automatic
regeneration might not be allowed until the vehicle is
stopped and manual regeneration is performed
until completed.
1. Check engine oil and engine coolant levels to be
sure they are at proper operating levels.
2. To prevent running out of fuel during regeneration,
make sure there is at least a quarter of a tank
of fuel.
3. Check to make sure the area near the exhaust
tailpipe and under the exhaust system are clear
of any materials that could catch fire. Keep people
away from the area of the exhaust system and
exhaust gases.
2-48

4. Fully set the parking brake.
5. Shift the transmission to PARK (P) or
NEUTRAL (N).
6. Idle the engine. If you used the idling control knob
to increase the engine speed, restore it all the way
to the left to reduce the engine speed.
7. If the vehicle has Power Take Off (PTO), turn the
PTO off. SeePower Take-Off (PTO) on page 2-32.
8. Press the DPF switch in the instrument panel
switchbank. SeeInstrument Panel Switchbank
on page 3-18. The green DPF indicator light comes
on, the exhaust gas control valve operates,
engine idle speed automatically increases, and DPF
regeneration begins. Do not leave the vehicle
unattended during manual regeneration.
9. When both the green and the yellow or red DPF
indicator lights go off, regeneration is completed.
Regeneration is normally completed in about
30 minutes.Under certain operating conditions, manual regeneration
might not be able to be performed, even if the soot
level in the DPF requires regeneration. This can occur
because of low coolant temperature, low battery voltage,
or high exhaust temperature or immediately after
starting the vehicle. When manual regeneration is
requested, by pressing the DPF switch, when coolant
temperature is low, engine warm-up is started, the green
indicator light will come on, the exhaust gas control
valve operates, and engine rpm increases to help raise
engine coolant temperature. When operating conditions
allow, regeneration will start.
2-49

Instrument Panel Overview...............................3-4
Hazard Warning Flashers................................3-6
Other Warning Devices...................................3-6
Horn.............................................................3-6
Tilt Wheel.....................................................3-7
Turn Signal/Multifunction Lever.........................3-7
Turn and Lane-Change Signals........................3-8
Headlamp High/Low-Beam Changer..................3-8
Windshield Wipers..........................................3-9
Windshield Washer.......................................3-10
Cruise Control..............................................3-10
Exterior Lamps.............................................3-14
Headlamps on Reminder................................3-15
Daytime Running Lamps (DRL).......................3-15
Marker Lamps..............................................3-16
Instrument Panel Brightness...........................3-16
Dome Lamps...............................................3-16
Entry Lighting...............................................3-17
Reading Lamps............................................3-17
Instrument Panel Switchbank..........................3-18
Accessory Power Outlet(s).............................3-19
Ashtray(s) and Cigarette Lighter......................3-20
Climate Controls............................................3-20
Climate Control System.................................3-20
Outlet Adjustment.........................................3-23
Rear Heating System....................................3-24Warning Lights, Gages, and Indicators............3-24
Instrument Panel Cluster................................3-25
Speedometer and Odometer...........................3-26
Trip Odometer..............................................3-26
Tachometer.................................................3-26
Engine Speed Limiter....................................3-27
Safety Belt Reminders...................................3-27
Airbag Readiness Light..................................3-28
Airbag Off Light............................................3-29
Charging System Light..................................3-30
Voltmeter Gage............................................3-31
Service Transmission Warning Light................3-31
Range Inhibit Warning Indicator......................3-32
Brake System Warning Light..........................3-32
Anti-lock Brake System (ABS) Warning Light. . . .3-34
Trailer Antilock Brake System Warning Light.....3-34
Engine Coolant Temperature Gage..................3-35
Low Coolant Warning Light............................3-35
Wait to Start Indicator...................................3-36
Malfunction Indicator Lamp.............................3-36
Oil Pressure Gage........................................3-37
Low Oil Level Light.......................................3-38
Change Engine Oil Light................................3-38
Engine Overspeed Warning Light....................3-39
Engine Shutdown Warning Light.....................3-39
Transmission Temperature Gage.....................3-39
Section 3 Instrument Panel
3-1

Engine Coolant Temperature Gage
This gage shows the
engine coolant
temperature. If the gage
pointer moves into the
red area, your engine
coolant might have
overheated and your
engine may be too hot.
You should pull off the road, stop your vehicle and turn
off the engine as soon as possible.
SeeEngine Overheating on page 5-48. If you have a
Caterpillar
®diesel engine, also see your Caterpillar®
Operation & Maintenance Manual.
Low Coolant Warning Light
Your vehicle has a low
coolant warning light.
If this light comes on, the
system is low on coolant
and the engine may
overheat.
The warning light should come on briefly, as a check,
when you turn on the ignition.
When it comes on, you will also hear a warning tone for
10 seconds. SeeEngine Coolant (Caterpillar
®Diesel
Engines) on page 5-44orEngine Coolant (Gas and
DURAMAX
®/Isuzu 7.8L L6 Engines) on page 5-44
Engine Coolant and have your vehicle serviced as
soon as you can.
This light may also come on if your vehicle has the
automatic engine shutdown system and engine
shutdown has begun. SeeEngine Alarm and Automatic
Shutdown on page 2-18for more information.
3-35

Low Washer Fluid Warning Light
This light is located above
the climate controls in the
center of the instrument
panel.
This light will come on when your vehicle is low on
windshield washer fluid.
For more information, seeWindshield Washer Fluid on
page 5-55.
Power Take-Off Light
For vehicles with Power
Take-Off (PTO), this light
is located in the center
of the instrument panel.
This light will come on when the PTO switch is in the
ON position. SeePower Take-Off (PTO) on page 2-32
for more information.
Check Gages Warning Light
This light will come on
briefly when the engine is
started.
If this light comes on and stays on while you are driving.
It means that either the engine coolant temperature
gage or the engine oil pressure gage may be showing a
reading in the warning zone.
When the check gages light comes on, you will also
hear a warning tone. The tone and the light will
stay activated until the problem is corrected.
This light may also come on if your vehicle is has
automatic engine shutdown system and engine
shutdown has begun. SeeEngine Alarm and Automatic
Shutdown on page 2-18.
3-42

Service............................................................5-4
Accessories and Modifications..........................5-4
California Proposition 65 Warning.....................5-5
California Perchlorate Materials Requirements.....5-5
Doing Your Own Service Work.........................5-6
Engine Fan Breakage.....................................5-6
Fuel................................................................5-7
Gasoline Octane............................................5-7
Gasoline Specifications....................................5-7
Additives.......................................................5-8
Diesel Engine Fuel.........................................5-9
What Fuel to Use...........................................5-9
Very Cold Weather Operation.........................5-12
Water in Fuel...............................................5-12
Running Out of Fuel.....................................5-17
Fuel Filter Replacement.................................5-18
Fuels in Foreign Countries.............................5-19
Filling the Tank............................................5-20
Filling a Portable Fuel Container.....................5-21
Checking Things Under the Hood....................5-22
Hood Latches...............................................5-22
Engine Oil (Caterpillar
®Diesel Engine).............5-23
Engine Oil (Gasoline Engine)..........................5-24
Engine Oil (DURAMAX
®Diesel Engine)............5-28Engine Oil (Isuzu Diesel Engine).....................5-32
Engine Oil Life System (Gasoline Engine)........5-36
Engine Oil Life System (DURAMAX
®/Isuzu
Diesel Engines).........................................5-37
Engine Oil Life System (Caterpillar
®Diesel
Engine)....................................................5-39
Engine Air Cleaner/Filter................................5-39
Automatic Transmission Fluid.........................5-43
Manual Transmission Fluid.............................5-43
Engine Coolant (Caterpillar
®Diesel Engines).....5-44
Engine Coolant (Gas and DURAMAX®/
Isuzu 7.8L L6 Engines)..............................5-44
Coolant Surge Tank Pressure Cap..................5-47
Engine Overheating.......................................5-48
Cooling System............................................5-50
Engine Fan Noise.........................................5-54
Power Steering Fluid.....................................5-54
Windshield Washer Fluid................................5-55
Brakes........................................................5-57
Battery........................................................5-66
Jump Starting...............................................5-67
Rear Axle.......................................................5-72
Rear Axle Shift Motor....................................5-73
Section 5 Service and Appearance Care
5-1