Fuel and filling the tank 228Filling the tankFilling the tankThe flap that covers the tank cap is unlocked and locked
automatically by the central locking.
Unscrewing the tank cap
– Press the left side of the flap to open it ⇒fig. 218 -arrow-.
– Unscrew the tank cap anti-clockwise.
– Hook the cap onto the open flap ⇒fig. 219.Closing the tank cap
– Screw on the tank cap clockwise until it cannot be turned
further.
– Press the left side of the flap to close it (you should hear
it click into place).
When the automatic filler nozzle is operated correctly it will switch
itself off as soon as the tank is “full”. Do not try to put in more fuel
after the nozzle cuts out, as this will fill the expansion chamber in
the fuel tank.
The correct fuel grade for your vehicle is given on a sticker on the
inside of the tank flap. Further notes on fuel ⇒page 227.
The tank capacity of your vehicle is given in the Technical data
section ⇒page 293.
WARNING
Fuel is highly inflammable and can cause serious burns and other
injuries.•
For safety reasons always switch off the auxiliary heating*
before refuelling the vehicle.
•
For safety reasons we do not recommend carrying a spare fuel
canister in the vehicle. The canister could become damaged in an
accident and leak.
•
Observe all relevant statutory regulations on using, storing and
transporting spare fuel canisters.
•
When filling your tank or a spare fuel canister with fuel, do not
smoke and keep away from naked flames. Risk of explosion!
•
If, in exceptional circumstances, you have to carry a spare fuel
canister, please observe the following warnings:
−Never fill fuel into the spare fuel canister with the canister
placed in or on top of the vehicle. An electrostatic charge could
build up during filling, causing the fuel vapour to ignite. Danger
of explosion. Always place the canister on the ground to fill it.
Fig. 218 Vehicle as
seen from the rear
right: Opening fuel
tank flapFig. 219 Fuel tank flap
with tank cap attached
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Fuel and filling the tank229
Controls
Safety
Driving tips
General maintenance
Self-help
Technical data −Insert the filler nozzle as far as possible into the spare fuel
canister.
−If the spare fuel canister is made of metal, the filler nozzle
must be in contact with the canister during filling. This helps
prevent an electrostatic charge building up.
−Make sure you never spill fuel in the vehicle or in the luggage
compartment. Fuel vapour is explosive. Risk of fatal accident!
Caution
•
If any fuel is spilt onto the vehicle, it should be removed immedi-
ately, as it could otherwise damage the paintwork.
•
Never run the tank completely dry. If there is an irregular fuel
supply, misfiring can occur. As a result unburnt fuel can enter the
exhaust system and cause damage to the catalytic converter(s).
•
When filling the fuel tank after having run it completely dry on a
vehicle with a diesel engine the ignition must be switched on for at
least 30 seconds without starting the engine. When you then start
the engine it may take longer than normal (up to one minute) for the
engine to start firing. This is because air needs to be bled from the
fuel system while starting.For the sake of the environment
Do not try to put in more fuel after the automatic filler nozzle has
switched off; this may cause the fuel to overflow if it becomes warm.
Note
The tank flap is not locked when you lock the vehicle from the
inside.
Releasing the tank flap manually
The tank flap can be released manually if the central
locking system should fail to operate.The manual release mechanism is located behind the side
trim on the right of the luggage compartment.
– Open the right-hand side trim.
– Release the ring from its holder and pull the ring
⇒fig. 220. You should now be able to open the tank flap
in the usual way ⇒page 228.
WARNING (continued)
Fig. 220 Luggage
compartment:
Releasing the fuel tank
flap manually
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Checking and topping up fluids 230Checking and topping up fluidsBonnetReleasing the bonnet
The bonnet is released from inside the vehicle.– Open the driver's door.
– Pull the lever under the dashboard in the direction indi-
cated (arrow) ⇒fig. 221.The bonnet springs out of its lock.
Opening the bonnetBefore opening the bonnet make sure that the windscreen
wiper arms are not lifted away from the glass. Otherwise the
paint may get damaged.
– Lift the bonnet slightly ⇒.
– Press the release catch under the bonnet upwards
⇒fig. 222. This will release the arrester hook.
– Open the bonnet.The bonnet is held open by two gas-filled struts.
WARNING
To avoid the risk of being scalded, never open the bonnet if you see
steam or coolant escaping from the engine compartment. Wait
until no steam or coolant can be seen before opening the bonnet.
Fig. 221 Detail of foot-
well on driver's side:
Release lever
Fig. 222 Release catch
under the bonnet
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Checking and topping up fluids231
Controls
Safety
Driving tips
General maintenance
Self-help
Technical data
Working on components in the engine compartment
Extra caution is necessary when working on components
in the engine compartment.Always be aware of the danger of injury and scalding as well as the
risk of accident or fire when working in the engine compartment
(e.g. when checking and refilling fluids). Always observe the warn-
ings listed below and follow all normal safety precautions. The
engine compartment of any motor vehicle is a potentially
hazardous area. ⇒.
WARNING
•
Switch off the engine.
•
Remove the ignition key.
•
Apply the parking brake.
•
Put the gear lever in neutral or selector in P.
•
Wait for the engine to cool down.
•
Keep children away from engine compartment.
•
Never spill fluids on hot engine components. These fluids can
cause a fire (e.g. radiator anti-freeze).
•
Take care not to cause short circuits in the electrical system,
especially when working on the battery.
•
Do not touch the radiator fan when the engine is hot. The fan
may start running suddenly.
•
Do not unscrew the cap on the expansion tank when the engine
is hot. The cooling system is under pressure.
•
Protect face, hands and arms by covering the cap with a large,
thick rag to protect against escaping coolant and steam.
•
If any tests have to be performed with the engine running,
there is an extra safety risk from the rotating parts, such as the
drive belts, alternator and radiator fan, etc., and from the high-
voltage ignition system.
•
Vehicles with automatic gearbox: Never open the throttle inad-
vertently (for instance by hand from the engine compartment) if a
gear is engaged while the vehicle is stationary with the engine
running. The vehicle could otherwise start moving immediately
and possibly cause an accident.
•
Observe the following additional warnings if work on the fuel
system or the electrical system is necessary:
−Always disconnect the battery.
−Do not smoke.
−Never work near naked flames.
−Always keep an approved fire extinguisher immediately
available.Caution
When topping up fluids make sure the correct fluid is put into the
correct filler opening. This can otherwise cause serious malfunc-
tions or engine damage.
For the sake of the environment
Inspect the ground underneath your vehicle regularly so that any
leaks are detected at an early stage. If you find oil spots or other
fluids, have your vehicle inspected by a qualified workshop.
Note
On right-hand drive vehicles* some of the containers/ reservoirs
mentioned below are located on the other side of the engine
compartment.
WARNING (continued)
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Checking and topping up fluids 232Closing the bonnet– To close the bonnet, pull it down to overcome the spring
pressure.
– Then let it drop into the catches; do not press down ⇒.
WARNING
•
For safety reasons the bonnet must always be completely
closed when the vehicle is moving. After closing it always check
that it is properly secured. The bonnet must be flush with the adja-
cent body panels.
•
Should you notice that the bonnet is not safely secured when
the vehicle is moving, stop the vehicle immediately and close the
bonnet properly, otherwise it could cause an accident.
Engine compartment layoutEngine compartment layout
Main components for checking and refillingFig. 223 Typical locations of fluid containers, engine oil dipstick and engine oil
filler cap
Jump-start terminal (+) under a cover . . . . . . . . . . . . .
Brake fluid reservoir (
) . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil filler cap (
) . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil dipstick (orange) . . . . . . . . . . . . . . . . . . . . . .
Radiator expansion tank () . . . . . . . . . . . . . . . . . . . . .
Windscreen washer container (
) . . . . . . . . . . . . . . . .
Jump-start terminal (-) with hexagon head . . . . . . . . .
Hydraulic fluid reservoir for power steering . . . . . . . .
A1
241, 266
A2
238
A3
234
A4
234
A5
236
A6
242
A7
241, 266
A8
201
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Checking and topping up fluids235
Controls
Safety
Driving tips
General maintenance
Self-help
Technical data
–Unscrew cap
from oil filler opening ⇒page 234,
fig. 226.
– Carefully put in the specified grade of oil ⇒page 295
0.5 litres at a time.
– After two minutes check the oil level once again
⇒page 234.
– If the oil level is too low, add more engine oil.
– Replace the oil filler cap carefully and push the dipstick
all the way in.
WARNING
•
Ensure that no oil comes into contact with hot engine compo-
nents when topping up: this could cause a fire.
•
Wash your skin thoroughly if it comes into contact with engine
oil.Caution
•
The oil level must never be above area , as this may result in
damage to the catalytic converter or to the engine. Contact a quali-
fied workshop to extract the engine oil if necessary.
•
No additives should be used with engine oil. Any damage caused
by the use of such additives would not be covered by the factory
warranty.For the sake of the environment
•
Never pour oil down drains or into the ground.
•
Always observe statutory requirements when disposing of
empty oil canisters.
Cooling systemCoolant
The purpose of the coolant is to carry heat away from the
engine. The correct amount of anti-freeze is important to
prevent the cooling system from freezing in winter.The cooling system is filled for life at the factory, so the coolant does
not need to be changed. The coolant consists of a mixture of water
and anti-freeze additive G12+. This is a glycol-based anti-freeze with
anti-corrosion additives.
Anti-freeze additive
The amount of anti-freeze additive required depends on the temper-
atures to be expected in the winter season. If the anti-freeze concen-
tration is too low the coolant can freeze, resulting in failure of the
cooling system and heater.
The cooling system is filled at the factory with the correct amount of
anti-freeze for the country concerned.
In most cases the mixture consists of 60% water and 40% additive.
This mixture gives the necessary antifreeze protection down to –
25 °C and protects the alloy parts of the cooling system against
corrosion. It also prevents scaling and raises the boiling point of the
coolant.
Countries with warm climate
The coolant concentration must not be reduced by adding plain
water, even in the summer or in warm climates. The concentration
of the anti-freeze additive must always be at least 40%.
Countries with cold climate
If greater anti-freeze protection is required in very cold climates, the
proportion of the anti-freeze additive G12+ can be increased. A
concentration of 60% offers protection down to about -40 °C. The
concentration of the antifreeze additive must not be more than 60%,
Aa
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Checking and topping up fluids 236otherwise this would reduce the antifreeze protection. In addition,
the cooling effect will be adversely affected.
Vehicles for export to countries with a cold climate (such as Sweden,
Norway and Finland) are supplied with antifreeze protection down
to about -35 °C. The concentration of the antifreeze additive for
these countries should always be at least 50%.
Caution
•
It is advisable to have the cooling system checked before the
winter season to make sure that the antifreeze concentration is
adequate for the conditions to be expected. This applies particularly
if you intend to take the car into a colder climate zone. If necessary,
have the anti-freeze concentration increased to 50 - 60% as required.
•
Use only anti-freeze additive G12+, an additive meeting the spec-
ification “TL-VW 774 F ”. Other additives may give considerably infe-
rior corrosion protection. The resulting corrosion in the cooling
system can lead to a loss of coolant, causing serious damage to the
engine.
•
The coolant additive G12+ can be mixed only with additives G11
and G12.
Checking coolant level
The coolant level can be checked at a glance.
– Switch off the ignition.
– Read off coolant level on radiator expansion tank
⇒fig. 227. When the engine is cold it should be between
the “MIN” and “MAX” marks. When the engine is hot it
may be slightly above the “MAX” mark.The coolant level should be checked with the engine switched off.
The coolant level is monitored by a warning lamp in the instrument
cluster ⇒page 32. However, we recommend that it should be
checked occasionally.
Coolant losses
Any loss of coolant normally indicates a leak in the cooling system.
In this case the cooling system should be inspected by a qualified
workshop without delay. It is not sufficient merely to top up the
coolant.
If there are no leaks in the system, a loss of coolant can only occur
if the coolant boils and is forced out of the system as a result of
overheating.
Caution
Radiator sealants must not be added to the coolant. Such additives
could seriously impair the function of the cooling system.Topping up the coolant
Be careful when topping up coolant.– Switch off the engine.
– Wait for the engine to cool down.
– Cover the cap on the expansion tank ⇒fig. 227 with a
cloth, and carefully unscrew the cap anti-clockwise
⇒.
Fig. 227 Engine
compartment: Mark-
ings on radiator expan-
sion tank
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Checking and topping up fluids237
Controls
Safety
Driving tips
General maintenance
Self-help
Technical data
– Add coolant.
– Screw the cap on again tightly.Make sure that the coolant meets the required specifications
⇒page 235, “Coolant”. Do not use a different type of additive if anti-
freeze additive G12+, G12 or G11 is not available. In this case use
only water and bring the coolant concentration back up to the
correct level as soon as possible by putting in the specified additive.
Always top up with fresh, unused coolant.
Do not fill above the “MAX” mark. Excess coolant is forced out of the
system through the valve in the filler cap when the engine gets hot.
If a lot of coolant has been lost, wait for the engine to cool down
before putting in cold coolant. Failure to do so could result in
serious engine damage.
WARNING
•
The cooling system is under pressure. Do not unscrew the cap
on the expansion tank when the engine is hot: you could be
scalded by escaping steam
•
The coolant and coolant additive can be a health hazard. Store
the coolant additive in the original container in a safe place out of
reach of children – risk of poisoning.For the sake of the environment
Drained off coolant should not be used again. Drain off the used
coolant into a suitable container and dispose of it in the proper
manner (observe environmental regulations).
Radiator fan
The radiator fan can start running spontaneously.The radiator fan is driven by the engine via a poly V-belt. The speed
of the fan is varied by a viscous clutch according to the temperature.
There is also an auxiliary electric fan, which cuts in automatically
whenever the temperature of the coolant and the engine compart-
ment rises above a certain level.
The auxiliary fan can continue to run for as long as 10 minutes after
stopping the engine – even after the ignition is switched off. It may
also start running suddenly ⇒ after a while if•
residual heat raises the coolant temperature, or
•
the hot engine compartment is additionally heated up by the
sun.
WARNING
When working in the engine compartment be aware that the radi-
ator fan may start running suddenly – risk of injury.
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