
EBU17420
TABLE OF CONTENTS
SAFETY INFORMATION ............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ..................................................... 3-1
Right view................................................... 3-1
Controls and instruments ........................... 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ............................................... 4-1
Indicator light ............................................. 4-1
Handlebar switches ................................... 4-2
Engine stop switch with lanyard ................ 4-2
Throttle lever ............................................. 4-4
Speed limiter ............................................. 4-5
Front brake lever ....................................... 4-6
Rear brake lever ........................................ 4-6
Parking brake ............................................ 4-6
Drive select lever ....................................... 4-7
Fuel tank cap ............................................. 4-7
Fuel ........................................................... 4-8
Fuel cock ................................................... 4-9Choke ...................................................... 4-10
Seat ......................................................... 4-11
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ............................. 5-1
Fuel ............................................................ 5-3
Engine oil ................................................... 5-3
Final gear oil .............................................. 5-3
Front and rear brakes ................................ 5-3
Throttle lever .............................................. 5-4
Tires ........................................................... 5-4
Measuring the tire pressure ....................... 5-5
Tire wear limit ............................................ 5-6
Chassis fasteners ...................................... 5-6
Instruments, lights and switches ................ 5-6
Battery ....................................................... 5-6
OPERATION...................................................6-1
Starting a cold engine ................................ 6-1
Starting a warm engine .............................. 6-3
Shifting ....................................................... 6-3
Engine break-in .......................................... 6-5
Parking ....................................................... 6-5
Parking on a slope ..................................... 6-6
Accessories and loading ............................ 6-7

1-5
1
2
3
4
5
6
7
8
9
10
11
ENGINE STOP SWITCH CORD
This model has an engine stop switch cord (lan-
yard) designed for use by an adult supervising the
child operating the ATV. When using the engine
stop switch cord, be sure the speed limiter on the
handlebar is adjusted to limit the ATV to a walking
speed. (See page 4-5.)
1. Push the clip on the end of the engine stop
switch cord under the engine shut-off switch
(black button).
2. Put your fingers in the loop at the other end of
the cord.
3. As your child is riding, walk behind the ATV,
closely watching his or her actions as well as
the path ahead.
4. If there is a potential hazard ahead or if your
child is not riding correctly, pull firmly on the
cord (lanyard) to stop the engine. Because the
ATV will continue to roll for some distance, al-
low extra time and distance to pull the cord be-
fore a potentially hazardous situation might be
encountered.
When your child has developed sufficient skill to no
longer need you to follow with the cord, the cord
can be stowed under the seat of the ATV. Howev-
er, you must still closely supervise your child at alltimes during ATV operation.NOTE:
The ATV will not start without the clip in place. Be
sure to remove the cord and store it in a safe place
to prevent operation of the ATV when you are not
around to supervise.WARNING
EWB00061
Always turn off the engine when refueling.
Do not refuel right after the engine has been
running and is still very hot.
Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never re-
fuel while smoking, or in the vicinity of
sparks, open flames, or other sources of ig-
nition such as the pilot lights of water heat-
ers and clothes dryers. Gasoline can catch
fire and you could be burned.
When transporting the ATV in another vehi-
cle, be sure it is kept upright and that the fuel
cock is in the “OFF” position. Otherwise, fuel
may leak out of the carburetor or fuel tank.
Gasoline is poisonous. If you should swal-
low some gasoline or inhale a lot of gasoline
vapor, or get some gasoline in your eyes,

5-6
1
2
3
45
6
7
8
9
10
11
EBU19830
Tire wear limit
Replace the tire when the tire groove decreases to
3 mm (0.12 in).
EBU19840
Chassis fasteners
Make sure that all nuts, bolts and screws are prop-
erly tightened.
EBU19850
Instruments, lights and switches
Check that all instruments, lights and switches are
working properly. Correct if necessary.
EBU19860
Battery
Check the fluid level in the battery. Fill with distilled
water if necessary. (See page 8-25.) Recommended pressure:
Front
20.0 kPa (2.9 psi) (0.200 kgf/cm
2
)
Rear
20.0 kPa (2.9 psi) (0.200 kgf/cm
2
)
Minimum:
Front
17.0 kPa (2.5 psi) (0.170 kgf/cm
2
)
Rear
17.0 kPa (2.5 psi) (0.170 kgf/cm
2
)
Maximum:
Front
23.0 kPa (3.3 psi) (0.230 kgf/cm
2
)
Rear
23.0 kPa (3.3 psi) (0.230 kgf/cm
2
)
1. Tire wear limit

8-31
1
2
3
4
5
6
78
9
10
11
EBU25720
Troubleshooting
Although Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the fu-
el, compression, or ignition systems, for example,
can cause poor starting and loss of power.
The following troubleshooting chart represents a
quick and easy procedure for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, expe-
rience, and know-how to service the ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02280
Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.

INDEX
A
Accessories and loading ................................................ 6-7
Air filter element, cleaning ............................................ 8-12
B
Battery .................................................................. 5-6
,
8-25
Brake lever free play, adjusting the front...................... 8-20
Brake lever free play (rear), adjusting .......................... 8-22
Brake lever, front ............................................................ 4-6
Brake lever, rear............................................................. 4-6
Brake levers, checking and lubricating......................... 8-24
Brakes, front and rear .................................................... 5-3
Brake shoes, checking the front and rear .................... 8-19
C
Cables, checking and lubricating ................................. 8-23
Carburetor, adjusting.................................................... 8-17
Chassis fasteners........................................................... 5-6
Choke ........................................................................... 4-10
Cleaning ......................................................................... 9-1
D
Drive select lever............................................................ 4-7
E
Engine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-17
Engine oil ............................................................... 5-3
,
8-8
Engine, starting a warm ................................................. 6-3Engine stop switch ......................................................... 4-2
Engine stop switch with lanyard ..................................... 4-2
F
Final gear oil..........................................................5-3
,
8-11
Fuel .........................................................................4-8
,
5-3
Fuel cock ........................................................................ 4-9
Fuel tank cap.................................................................. 4-7
Fuse, replacing............................................................. 8-28
H
Handlebar switches ........................................................ 4-2
I
Identification numbers .................................................. 11-1
Indicator light .................................................................. 4-1
Instruments, lights and switches .................................... 5-6
K
Key identification number ............................................. 11-1
Knuckle shafts, lubricating ........................................... 8-24
L
Label locations ............................................................... 2-1
M
Main switch .................................................................... 4-1
Model label ................................................................... 11-2
N
Neutral indicator light ..................................................... 4-1
O
Owner’s manual and tool kit ........................................... 8-1