2007 YAMAHA YFM50R Owners Manual

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NOTE:

If the specified idling speed cannot be obtained as
described above, have a Yamaha dealer make the
adjustment.
EBU27071
Checking the throttle cable free play
The throttle cable free play should be checked at
the intervals specified in the periodic maintenance
and lubrication chart.The throttle cable free play should measure 1.0–
3.0 mm (0.04–0.12 in) at the throttle lever. Period-
ically check the throttle cable free play and, if nec-
essary, have a Yamaha dealer adjust it.
EBU24060
Valve clearance
The valve clearance changes with use, resulting in
improper air-fuel mixture and/or engine noise. To
prevent this from occurring, the valve clearance
must be adjusted by a Yamaha dealer at the inter-
vals specified in the periodic maintenance and lu-
brication chart.
1. Throttle stop screw
Engine idling speed:
1750–1850 r/min
1 (a) (b)

1. Throttle lever free play
1

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EBU24090
Checking the front and rear brake
shoes
The front and rear brake shoes must be checked
for wear at the intervals specified in the periodic
maintenance and lubrication chart. Each brake is
provided with a wear indicator, which allows you to
check the brake shoe wear without having to dis-
assemble the brake. To check the brake shoe
wear, check the position of the wear indicator while
applying the brake. If a brake shoe has worn to the
point that the wear indicator reaches the wear limit
line or mark, have a Yamaha dealer replace the
brake shoes as a set.
Front brake
1. Wear limit line
2. Wear indicator
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2

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Rear brake

EBU24330
Adjusting the front brake lever free
play
The brake lever free play must be checked and, if
necessary, adjusted at the intervals specified in
the periodic maintenance and lubrication chart.
NOTE:

Before adjusting the brake lever free play, check
the front brake shoes for wear.
The brake lever free play should measure 10.0–12.0 mm (0.39–0.47 in) as shown. If the free play
is incorrect, adjust it as follows.
1. Loosen the upper locknut and fully turn in the
upper adjusting bolt.
2. Loosen the lower locknut.
3. Turn the lower adjusting bolt in direction (a) to
increase the free play, and in direction (b) to
decrease it.
1. Wear limit mark
2. Wear indicator
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2

1. Brake lever free play
1

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4. Tighten the lower locknut.
5. While applying the front brake, turn out the up-
per adjusting bolt until the upper and lower ca-
ble lengths are equal. The cable joint will
become vertical.6. Tighten the upper locknut.
WARNING
EWB02080
Operating with improperly serviced or adjust-
ed brakes could cause loss of braking ability,
which could lead to an accident.
After servicing:

Make sure the brakes operate smoothly and
that the free play is correct.

Make sure the brakes do not drag.
Replacement of brake components requires
professional knowledge. These procedures
1. Upper locknut
2. Upper adjusting bolt
3. Lower locknut
4. Lower adjusting bolt
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3(a)(b)(a)
(b)

1. Cable joint
1

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should be performed by a Yamaha dealer.
EBU24451
Adjusting the rear brake lever free play
The brake lever free play must be checked and, if
necessary, adjusted at the intervals specified in
the periodic maintenance and lubrication chart.
NOTE:

Before adjusting the brake lever free play, check
the rear brake shoes for wear.
The brake lever free play should measure 7.0–
10.0 mm (0.28–0.39 in) as shown. If the free play
is incorrect, adjust it as follows.
1. Loosen the locknut at the brake lever.
2. Turn the brake lever free play adjusting bolt at
the brake lever in direction (a) to increase the
free play, and in direction (b) to decrease it.
3. Tighten the locknut at the brake lever.
If the specified free play cannot be obtained,
proceed with the following steps.
4. Loosen the locknut at the brake lever.
5. Fully turn the adjusting bolt at the brake lever
in direction (a) to loosen the brake cable.
6. To increase the brake lever free play, turn the
1. Brake lever free play
2. Locknut
3. Brake lever free play adjusting bolt
312
(a)
(b)

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adjusting nut on the brake cable at the rear
wheel hub in direction (a), and to decrease it,
turn the nut in direction (b).
7. Tighten the locknut at the brake lever.
NOTE:

If the specified free play cannot be obtained as de-
scribed above or if the rear brake does not operate
correctly, have a Yamaha dealer check the internal
rear brake mechanism.WARNING
EWB02080
Operating with improperly serviced or adjust-
ed brakes could cause loss of braking ability,
which could lead to an accident.
After servicing:

Make sure the brakes operate smoothly and
that the free play is correct.

Make sure the brakes do not drag.
Replacement of brake components requires
professional knowledge. These procedures
should be performed by a Yamaha dealer.
EBU24900
Checking and lubricating the cables
The operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
1. Brake lever free play adjusting nut
1
(a)(b)

Recommended lubricant:
Engine oil

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WARNING

EWB02130
Inspect cables frequently and replace if dam-
aged. Corrosion can result when the cable
sheaths become damaged, and cables can
also become frayed or kinked, which could re-
strict the operation of controls and lead to an
accident or injury.
EBU24911
Checking and lubricating the front and
rear brake levers
The operation of the front and rear brake levers
should be checked before each ride, and the lever
pivots should be lubricated if necessary.
EBU24961
Checking the wheel bearings
The front and rear wheel bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is play
in a wheel hub or if a wheel does not turn smoothly,have a Yamaha dealer check the wheel bearings.
EBU25070
Lubricating the knuckle shafts
The knuckle shafts must be lubricated at the inter-
vals specified in the periodic maintenance and lu-
brication chart.
Lubricate the knuckle shafts using a grease gun.
Recommended lubricant:
Lithium-soap-based grease (all-purpose
grease)
Recommended lubricant:
Lithium-soap-based grease

1. Grease nipple
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EBU25090
Lubricating the steering shaft
The steering shaft must be lubricated at the inter-
vals specified in the periodic maintenance and lu-
brication chart.
Lubricate the steering shaft using a grease gun.
EBU25121
Battery
A poorly maintained battery will corrode and dis-
charge quickly. The electrolyte level, battery leadconnections and breather hose routing should be
checked before each ride and at the intervals
specified in the periodic maintenance and lubrica-
tion chart.
To check the electrolyte level
1. Place the ATV on a level surface.
2. Check the electrolyte level in the battery.
NOTE:

The electrolyte should be between the minimum
and maximum level marks.
3. If the electrolyte is at or below the minimum
level mark, add distilled water to raise it to the
maximum level mark. Recommended lubricant:
Lithium-soap-based grease
1. Grease nipple
1